Daewoo Doosan DL550 Wheel Loader Operation & Maintenance Manual – PDF DOWNLOAD

Description

Daewoo Doosan DL550 Wheel Loader Operation & Maintenance Manual – PDF DOWNLOAD

DESCRIPTION:

Daewoo Doosan DL550 Wheel Loader Operation & Maintenance Manual – PDF DOWNLOAD

DL550
Serial Number 10001 and Up

Foreword:

• This Operation & Maintenance Manual was written to give owner or operator instructions on safe operation and maintenance of DOOSAN equipment.
• READ AND UNDERSTAND THIS OPERATION AND MAINTENANCE MANUAL BEFORE OPERATING YOUR DOOSAN EQUIPMENT.
• Keep this manual in the cabin so it is always available. If it is lost, order another one from your DOOSAN distributor.
• If there are any questions, contact your DOOSAN distributor.
• This manual may illustrate options and accessories not installed on your equipment.
• Any modification made without written authorization or approval from DOOSAN can create a safety hazard.
• Always replace parts with genuine DOOSAN parts or DOOSAN authorized replacement parts.

TABLE OF CONTENTS:

Daewoo Doosan DL550 Wheel Loader Operation & Maintenance Manual – PDF DOWNLOAD

Foreword …………………………………………………………………………0-1
Safety Messages ……………………………………………………………………. 0-2
Product Information…………………………………………………………………. 0-4
Product Identification ………………………………………………………………. 0-5
Safety………………………………………………………………………………1-1
Safety Decals…………………………………………………………………………. 1-2
General ……………………………………………………………………………….. 1-13
Operation …………………………………………………………………………….. 1-24
Maintenance ………………………………………………………………………… 1-37
Transportation………………………………………………………………………. 1-52
Environment and Circumstances …………………………………………….. 1-54
Operating Controls…………………………………………………………..2-1
Component Locations……………………………………………………………… 2-2
Operator’s Area………………………………………………………………………. 2-6
Steering Console and Pedals …………………………………………………… 2-7
Front Instrument Panel ………………………………………………………….. 2-18
Multifunction Gauge and Graphic Information Display………………… 2-23
Right Side Switch Panel…………………………………………………………. 2-49
Various Cabin Locations ………………………………………………………… 2-61
Heater and Air Conditioner Operation………………………………………. 2-66
Stereo …………………………………………………………………………………. 2-72
Seat Adjustment W/Air Suspension (Standard) …………………………. 2-73
Seat Adjustment W/Air Suspension and Heater ………………………… 2-76
Seat Belt ……………………………………………………………………………… 2-78
Door Side Latch ……………………………………………………………………. 2-79
Arm Rest……………………………………………………………………………… 2-80
Fuse Box/Relay…………………………………………………………………….. 2-80
Operation…………………………………………………………………………3-1
To Operate a New Wheel Loader ……………………………………………… 3-1
Starting and Stopping Engine …………………………………………………… 3-2
Operation Under Abnormal Conditions …………………………………….. 3-12
Machine Travel …………………………………………………………………….. 3-19
If Engine Stalls While Traveling ………………………………………………. 3-21
Working in Water ………………………………………………………………….. 3-22
Towing ………………………………………………………………………………… 3-23
F/R (Forward/Reverse) Travel Control System………………………….. 3-25
Machine Shut Down………………………………………………………………. 3-26
Operation of Attachment ………………………………………………………… 3-28
Bucket Angle Indicator …………………………………………………………… 3-28
Adjustment of Bucket Position Switch………………………………………. 3-29
Operation Under Abnormal Conditions …………………………………….. 3-30
Long Term Storage ……………………………………………………………….. 3-35
Inspection, Maintenance and Adjustment………………………….4-1
Maintenance Information …………………………………………………………. 4-1
Machine Setup Position for Maintenance …………………………………… 4-5
Maintenance Handling Access………………………………………………….. 4-7
Handling Oil, Fuel, Coolant ………………………………………………………. 4-9
Electrical System Maintenance……………………………………………….. 4-12
Recommend Fuel, Coolant, and Lubricant ……………………………….. 4-12
Preventive Maintenance ………………………………………………………… 4-19
Table of Recommended Lubricants …………………………………………. 4-21
Axle Oils………………………………………………………………………………. 4-24
Fluid Capacities ……………………………………………………………………. 4-25
Lubrication and Service Chart…………………………………………………. 4-26
Maintenance Intervals……………………………………………………………. 4-30
10 Hour / Daily Service ………………………………………………………….. 4-32
50 Hour / Weekly Service ………………………………………………………. 4-41
250 Hour / Monthly Service…………………………………………………….. 4-46
500 Hour / 3 Month Service ……………………………………………………. 4-57
1,000 Hour / 6 Month Service …………………………………………………. 4-64
1,500 Hour / 9 Month Service …………………………………………………. 4-80
2,000 Hour / Yearly Service ……………………………………………………. 4-82
12,000 Hour / 6 Year Service………………………………………………….. 4-88
Standard Bolt Torque Chart ……………………………………………………. 4-89
Electrical System ………………………………………………………………….. 4-90
Engine Cooling System………………………………………………………….. 4-91
Handling of Accumulator………………………………………………………… 4-94
Fuel Transfer Pump (Optional) ……………………………………………….. 4-96
Hydraulic Pressure Checks…………………………………………………….. 4-99
Long Term Storage ……………………………………………………………… 4-104
Parking Brake Adjustment ……………………………………………………. 4-105
Severe Conditions Maintenance ……………………………………………. 4-107
Tires………………………………………………………………………………….. 4-108
Transmission Recalibration…………………………………………………… 4-111
Transportation …………………………………………………………………5-1
Transporting Machine ……………………………………………………………… 5-1
Lifting Machine……………………………………………………………………….. 5-5
Troubleshooting ………………………………………………………………6-1
Engine…………………………………………………………………………………… 6-1
Hydraulic System ……………………………………………………………………. 6-3
Travel System………………………………………………………………………… 6-5
Steering…………………………………………………………………………………. 6-6
Braking………………………………………………………………………………….. 6-7
Electrical System ……………………………………………………………………. 6-7
Specification ……………………………………………………………………7-1
General Specifications …………………………………………………………….. 7-1
Working Range and Dimensions ………………………………………………. 7-2
Table of Contents DL550
IV
Working Capacities …………………………………………………………………. 7-4
Approximate Weight of Workload Materials………………………………… 7-5
Index ……………………………………………………………………………….8-1

DAEWOO DOOSAN DL550 WHEEL LOADER OPERATION & MAINTENANCE MANUAL – PDF DOWNLOAD:

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PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
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M.A