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Daewoo Doosan Forklift B15S B18S Service Manuals SB2191E01 – PDF DOWNLOAD

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Daewoo Doosan Forklift B15S B18S Service Manuals SB2191E01 – PDF DOWNLOAD

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 Daewoo Doosan Forklift B15S B18S Service Manuals SB2191E01 – PDF DOWNLOAD

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Daewoo Doosan Forklift B15S B18S Service Manuals SB2191E01 – PDF DOWNLOAD

Language :English
Pages :436
Downloadable : Yes
File Type : PDF

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Daewoo Doosan Forklift B15S B18S Service Manuals SB2191E01 – PDF DOWNLOAD

SAFETY

  • The serviceman or machine may be unfamiliar with many of the systems on this machine. This makes it important to use caution when performing service work.
  • A knowledge of the system and/or components is important before the removal or disassembly of any component.
  • Because of the size of some of the machine components, the serviceman or mechanic should check the weights noted in this Manual, Use proper lifting procedures when removing any components. Following is a list of basic precautions that should always be observed.
1.Readandunderstand all Warning plates and decals on the machine before operating, lubricating or repairing the product.
2. Always wear protective glasses and protective shoes when working around machines. In particular, wear protective glasses when pounding on any part of the machine or its attachments with a hammer or sledge. Use welders gloves, hood/goggles, apron and other protective clothing appropriate to the welding job being performed. Do not wear loose-fitting or torn clothing. Remove all rings from fingers when working on machinery.
3. Do not work on any machine that is supported only by lift jacks or a hoist. Always use blocks or jack stands to support the machine before performing any disassembly.
4. Lower the forks or other implements to the ground before performing any work on the machine. If this cannot be done, make sure the forks or other implements are blocked correctly to prevent them from dropping unexpectedly.
5. Use steps and grab handles (if applicable) when mounting or dismounting a machine. Clean any mud or debris from steps, walkways or work platforms before using. Always face machine when using steps, ladders and walkways. When it is not possible to use the designed access system, provide ladders, scaffolds, or work platforms to perform safe repair operations.
6. To avoid back injury, use a hoist when lifting components which weigh 23 kg (50 lb.) or more. Make sure all chains, hooks, slings, etc., are in good condition and are of the correct capacity. Be sure hooks are positioned correctly. Lifting eyes are not to be side loaded during a lifting operation.
7. To avoid burns, be alert for hot parts on machines which have just been stopped and hot fluids in lines, tubes and compartments.
8. Be careful when removing cover plates. Gradually back off the last two bolts or nuts located at opposite ends of the cover or device and pry cover loose to relieve any spring or other pressure, before removing the last two bolts or nuts completely.
9. Be careful when removing filler caps, breathers and plugs on the machine. Hold a rag over the cap or plug to prevent being sprayed or splashed by liquids under pressure. The danger is even greater if the machine has just been stopped because fluids can be hot. 10. Always use tools that are in good condition and be sure you understand how to use them before performing any service work.
11. Reinstall all fasteners with same part number. Do not use a lesser quality fastener if replacements are necessary. Do not mix metric fasteners with standard nuts and bolts.
12. If possible, make all repairs with the machine parked on a level, hard surface. Block machine so it does not roll while working on or under machine.
TABLE OF CONTENTS:

Daewoo Doosan Forklift B15S B18S Service Manuals SB2191E01 – PDF DOWNLOAD

SB2191E01 1
SB2003E00 3
SB2004E00 5
SB2192E00 13
index 17
Specifications 19
Component measurements 19
Contactors 22
Control Panel (Layout) 23
Current Measurements 19
Direction Switch 21
Display Layout 21
Fuses 22
Head Capacitor 22
Instrument Panel 21
Thermal Switch – Control Panel 22
Transistor Connections 20
Transistor Measurements 20
Systems Operation 39
Accessory Circuits 39
Actuation Circuit 40
Behind Logic Unit 31
DC-DC Converter NOTICE 39
Drive Circuit 47
Bypass Circuit 52
Control Circuit 47
Current Limit 51
Failure Protection Circuit 53
Flyback Circuit 50
Power Circuit 48
Thermal Protection Circuits 53
General Information 32
Glossary 25
Horn Circuit 39
Hour Meter Circuit 39
Hydraulic Pump Motor Circuit 41
Control Circuit 42
Flyback Circuit 46
Power Circuit 43
Location of Control Panel Components 30
Logic Unit 32
Operational Circuit Elements 33
Accelerator Control 38
Battery Discharge Indicator (BDI) 37
Central Vehicle Monitoring System 33
Contactors 36
Current Sensor 36
(CVMS) International Pictorial Symbols 35
On Board “Run Time” Diagnostics (Fault Detection) 33
Wait Mode 36
Symbol Library 29
Testing And Adjusting 58
Built-In Diagnostic Operation 58
Accessing Stored Error Codes 62
Erased Stored Error Codes 63
Quick Diagnostic Procedure 63
“Run Time” Diagnostics(Lift Truck in Operation) 58
Saving Service Records 62
“Self” Diagnostics(Lift Truck not in Operation) 59
Stored Error Codes 63
Component Tests115
Capacitor (Head)118
Conductor and Switch Continuity118
Contactors119
Contactor Components119
Current Sensor121
Diode Replacement122
Diodes122
Driver Board (Off Vehicle)125
Driver Board (On Vehicle)123
Logic Unit Quick Reference Voltage Check115
Resistors (PR1 and PR2)128
Thermal Switch129
Transistors DTR1 and HTR1127
Transistor Replacement DTR1 and HTR1127
Control and Power System Operational Checks 57
Electrical System Adjustments130
Accelerator Control Linkage130
BDI Adjustment133
Current Limit Test and Adjustment135
Electrical Braking (Plugging) Current Test and Adjustment136
Parking Brake Switch130
Rapid Tune-Up Procedure132
Lift 1, 2, Tilt and Auxiliary Switches131
Preparation Tests and Checks 54
Programmable Features137
Activating Default Settings137
Programmable or Settable Option Features138
Setting Procedure Option Features137
System Tests and Adjustments112
Discharging Head Capacitor (HEAD CAP)112
Logics Removal113
“Run Time” Tests113
Test Equipment112
Troubleshooting 54
Troubleshooting Problem List 64
SB2193E01142
Index146
Specifications149
Drive Motor149
Final Drives And Wheels150
General Tightening Torque147
Power Transfer Group150
Wheel Bearing Adjustment151
Systems Operation154
Drive Axles154
Drive Motor152
Power Transfer Group153
Testing and Adjusting160
Drive Motor160
Armature Terminal Test165
Armature Tests161
Brush Holder Test165
Brush Life Estimate166
Commutator Inspection163
Field Coil and Terminal Tests164
Motor Brushes160
Thermal Switch Tests166
Power Transfer Group Adjustments167
Pinion Depth Check168
Pinion Installation167
Transaxle Adjustments167
Power Transfer Group Bearing and Gear Clearance (Backlash) Adjustments169
Troubleshooting155
Checks During Operation155
Drive Motor155
Power Transfer Group and Final Drive159
Visual Checks155
Disassembly & Assembly179
Brakes179
Differential175
Drive Axle171
Power Transfer Group181
Special Service Tools and Jigs186
SB2194E00187
Index191
Specifications193
Hydraulic Control Valve193
Hydraulic Pump194
Hydraulic Pump Motor201
Lift Cylinders195
Priority Valve198
Sideshift Cylinder194
Steer Axle And Wheel200
Steering Unit199
Steering Wheel198
Tilt Cylinders197
Systems Operation217
Brake System217
Control Valve206
Electric Motors220
Hydraulic System202
Steering System213
Testing & Adjusting236
Brake System236
Hydraulic Pump Motor239
Hydraulic System232
Steering System234
Troubleshooting221
SB2195E00246
Index250
Brake Master Cylinder277
Control Panel278
Counterweight290
Drive Motor288
Drive Wheel288
Hood(with seat) Assembly252
Hydraulic Control Valve254
Hydraulic Pump Motor260
Link Assemblies281
Overhead Guard253
Primary Lift Cylinder265
Priority Valve276
Secondary Lift Cylinder263
Steer Axle283
Steer Wheels & Hub279
Steering Cylinder285
Steering Knuckles, Kingpins & Bearings281
Steering Wheel271
Tilt Cylinders267
Trans-Axle289
SB2143E01291
Index295
Disassembly & Assembly297
Forks297
Backrest297
Carriage298
Mast301
Testing & Adjusting314
Carriage Adjustment314
Chain Adjustments315
Chain Wear Test315
Carriage and Mast Height Adjustment316
Forks Parallel Check316
Tilt Cylinder Alignment317
Drift Test317
Tilt Cylinder Adjustment318
Lift & Tilt Mounting Group Adjustment319
Mast mounting Group Adjustment320
SB2196E00321
SB2197E00323
SB2084E01325
Table of Contents327

S.M 18/2/2025

 

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