Daewoo Doosan Forklift D15S-2 to G20SC-2 Service Manual SB4048E00 – PDF DOWNLOAD

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Daewoo Doosan Forklift D15S-2 to G20SC-2 Service Manual SB4048E00 – PDF DOWNLOAD

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Daewoo Doosan Forklift D15S-2 to G20SC-2 Service Manual SB4048E00 – PDF DOWNLOAD

Language :English
Pages :563
Downloadable : Yes
File Type : PDF

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Daewoo Doosan Forklift D15S-2 to G20SC-2 Service Manual SB4048E00 – PDF DOWNLOAD

Important Safety Information
Most accidents involving product operation, maintenance and repair are caused by failure to observe basic safety
rules or precautions. An accident can often be avoided by recognizing potentially hazardous situations before an
accident occurs. A person must be alert to potential hazards. This person should also have the necessary
training, skills and tools to perform these functions properly.
Read and understand all safety precautions and warnings before operating or performing lubrication,
maintenance and repair on this product.
Basic safety precautions are listed in the ÒSafetyÓ section of the Service or Technical Manual. Additional safety
precautions are listed in the ÒSafetyÓ section of the owner/operation/maintenance publication.
Specific safety warnings for all these publications are provided in the description of operations where hazards
exist. WARNING labels have also been put on the product to provide instructions and to identify specific hazards.
If these hazard warnings are not heeded, bodily injury or death could occur to you or other persons. Warnings in
this publication and on the product labels are identified by the following symbol.

TABLE OF CONTENTS:

Daewoo Doosan Forklift D15S-2 to G20SC-2 Service Manual SB4048E00 – PDF DOWNLOAD

D15S-2, D18S-2, D20SC-2
G15S-2, G18S-2, G20SC-2

TITLE FORM NUMBER
Service Manual Contents SB4048E00
Safety SB2003E00
Torque Specifications SB2004E00
ENGINE
G420 LP/Gasoline Engine SB4008E01
DC24 Diesel Engine SB2012E02
Delco Remy CS-121 Series Alternator SB2007E01
CS-105D Series Alternator SB4050E00
POWER TRAIN
Power Train SB4018E01
VEHICLE SYSTEMS
Vehicle Systems SB4019E01
Vehicle Systems D & A SB4020E01
Mast Systems SB2143E01
Hydraulic System Schematic SB4021E01
Electric System Schematic D15/18/20S(C)-2 SB4049E00
Electric System Schematic G15/18/20S(C)-2 SB4022E00
OPERATION & MAINTENANCE
Operation & Maintenance Manual SB2309E01

SB4048E00 1
SB2003E00 3
SB2004E00 5
SB4008E01 13
Index 17
General Information 22
General 22
How To Read This Manual 18
Precautions Before Servce 20
Sealant 26
Tightening Torque 23
Specifications 27
General Specifications 27
Service Specifications 28
Removal And Installation 92
Air Governor 92
Carburetor 85
Crankshaft And Cylinder Block 78
Cylinder Head And Valves 55
Distributor102
Exhaust Manifold and Water Pump 47
Front Case And Oil Pan 61
Fuel System 42
Ignition System 31
Intake Manifold 45
Piston And Connecting Rod 70
Rocker Arms And Camshaft 49
Starter Motor 94
Timing Belt 33
System Operation104
Engine104
Lubrication System109
Fuel System110
Cooling System119
Intake and Exhaust System120
Electrical System121
Adjust And Trouble shooting127
Engine Adjustment127
Troubleshooting129
Special Tools137
Special Tools137
SB2012E02140
Index144
1 General Informations146
2 Preventive Maintenance152
3 Major Maintenance157
4 Engine Disassembly and Reassembly167
5 Lubricating System200
6Cooling System205
7 Fuel System209
8 Intake and Exhaust System215
9 Special Tool List216
SB2007E01219
Index223
Specifications225
Alternator225
Systems Operation226
Alternator226
CS-121 Alternator Operation226
Alternator Components227
Alternator Operation Schematic229
Introduction226
Testing and Adjusting231
Alternator231
Alternator Output Test231
Machine Test231
Troubleshooting230
Troubleshooting Problem List230
Troubleshooting Problems230
SB4050E00233
Index237
Specifications239
Alternator239
Systems Operation240
Alternator240
CS-105D Alternator Operation240
Alternator Components241
Alternator Operation Schematic243
Introduction240
Testing and Adjusting245
Alternator245
Alternator Output Test245
Machine Test245
Troubleshooting244
Troubleshooting Problem List244
Troubleshooting Problems244
SB4018E01247
Index251
Specifications255
Final Drives And Wheels255
Torque Converter253
Transmission254
Wheel Bearing Adjustment256
Systems Operation270
Differential And Drive Axles270
General Information257
Torque Converter258
Transmission General Information260
Transmission Hydraulic System262
Transmission Power Flows261
Testing And Adjusting274
Transmission Tests And Adjustments274
Converter Stall Test275
Differential Bearing and Gear Clearance Adjustment278
Electric Control System Tests280
Pinion Bearing Adjustment277
Pinion Depth Check278
Pinion Installation277
Transmission Adjustments276
Transmission Pressure Tests274
Troubleshooting271
Differential273
Checks During Operation271
Visual Checks271
Disassembly & Assembly291
Clutch Pack Assembly291
Control Valve300
Differential297
Drive Axle302
Special Service Tools and Jigs306
Torque Converter283
Transmission288
SB4019E01308
Index312
Specifications321
Brakes321
Forward And Reverse Control Group321
Hydraulic Control Valve314
Hydraulic Pump315
Lift Cylinders316
Priority Valve319
Sideshift Cylinder315
Steer Wheel Axles321
Steering Unit320
Steering Wheel319
Systems Operation334
Brakes System334
Control Valve324
Hydraulic System322
Steering System331
Steering Unit332
Testing And Adjusting346
Brake System346
Brake Adjustment346
Brake System Air Removal346
Inching Pedal Adjustment349
Parking Brake Adjustment348
Parking Brake Test348
Pedal Adjustment347
Hydraulic System341
Lift Cylinders Air Removal343
Relief Valve Pressure Check341
Steering System344
Steer Axle Stop Adjustment344
Steering System Air Removal344
Steering System Pressure Check345
Troubleshooting336
Brake System340
Hydraulic System And Mast337
Performance Tests336
Steering System340
Visual Checks336
SB4020E01350
Index354
Disassembly & Assembly398
Air Cleaner Housing Assembly398
Alternator396
Brake Master Cylinder375
Counterweight392
Electric Starting Motor396
Engine and Transaxle399
Fan Belt395
Fuel Filter 397
Hood (with seat) Assembly 356
Hydraulic Control Valve362
Hydraulic Pump368
Links, Knuckles, Kingpins And Bearings392
Oil Filter398
Overhead Guard356
Primary Lift Cylinder360
Radiator394
Secondary Lift Cylinder 358
Steer Axle387
Steer Wheels & Hub385
Steering Cylinder389
Steering Unit377
Steering Wheel376
Tilt Cylinder372
SB2143E01404
Index408
Disassembly & Assembly410
Forks410
Backrest410
Carriage411
Mast414
Testing & Adjusting427
Carriage Adjustment427
Chain Adjustments428
Chain Wear Test428
Carriage and Mast Height Adjustment429
Forks Parallel Check429
Tilt Cylinder Alignment430
Drift Test430
Tilt Cylinder Adjustment431
Lift & Tilt Mounting Group Adjustment432
Mast mounting Group Adjustment433
SB4021E01434
SB4049E00436
SB4022E00438
SB2309E01440
Table of Contents442

S.M 20/2/2025