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Daewoo Doosan Forklift GC15S-2, GC18S-2, GC20SC-2 Service Manuals SB4007E01 – PDF DOWNLOAD

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Daewoo Doosan Forklift GC15S-2, GC18S-2, GC20SC-2 Service Manuals SB4007E01 – PDF DOWNLOAD

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Daewoo Doosan Forklift GC15S-2, GC18S-2, GC20SC-2 Service Manuals SB4007E01 – PDF DOWNLOAD

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Daewoo Doosan Forklift GC15S-2, GC18S-2, GC20SC-2 Service Manuals SB4007E01 – PDF DOWNLOAD

Language :English
Pages :435
Downloadable : Yes
File Type : PDF

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Daewoo Doosan Forklift GC15S-2, GC18S-2, GC20SC-2 Service Manuals SB4007E01 – PDF DOWNLOAD

SAFETY

The serviceman or mechanic may be unfamiliar with many of the systems on this machine. This makes it important to use caution when performing service work. A knowledge of the system and/or components is important before the removal or disassembly of any component. Because of the size of some of the machine components, the serviceman or mechanic should check the weights noted in this Manual, Use proper lifting procedures when removing any components. Following is a list of basic precautions that should always be observed.

1. Readandunderstand all Warning plates and decals on the machine before operating, lubricating or repairing the product.
2. Always wear protective glasses and protective shoes when working around machines. In particular, wear protective glasses when pounding on any part of the machine or its attachments with a hammer or sledge. Use welders gloves, hood/goggles, apron and other protective clothing appropriate to the welding job being performed. Do not wear loose-fitting or torn clothing. Remove all rings from fingers when working on machinery.
3. Do not work on any machine that is supported only by lift jacks or a hoist. Always use blocks or jack stands to support the machine before performing any disassembly.
4. Lower the forks or other implements to the ground before performing any work on the machine. If this cannot be done, make sure the forks or other implements are blocked correctly to prevent them from dropping unexpectedly.
5. Use steps and grab handles (if applicable) when mounting or dismounting a machine. Clean any mud or debris from steps, walkways or work platforms before using. Always face machine when using steps, ladders and walkways. When it is not possible to use the designed access system, provide ladders, scaffolds, or work platforms to perform safe repair operations.
6. To avoid back injury, use a hoist when lifting components which weigh 23 kg (50 lb.) or more. Make sure all chains, hooks, slings, etc., are in good condition and are of the correct capacity. Be sure hooks are positioned correctly. Lifting eyes are not to be side loaded during a lifting operation.
7. To avoid burns, be alert for hot parts on machines which have just been stopped and hot fluids in lines, tubes and compartments
. 8. Be careful when removing cover plates. Gradually back off the last two bolts or nuts located at opposite ends of the cover or device and pry cover loose to relieve any spring or other pressure, before removing the last two bolts or nuts completely.
9. Be careful when removing filler caps, breathers and plugs on the machine. Hold a rag over the cap or plug to prevent being sprayed or splashed by liquids under pressure. The danger is even greater if the machine has just been stopped because fluids can be hot.
10. Always use tools that are in good condition and be sure you understand how to use them before performing any service work.
11. Reinstall all fasteners with same part number. Do not use a lesser quality fastener if replacements are necessary. Do not mix metric fasteners with standard nuts and bolts.
12. If possible, make all repairs with the machine parked on a level, hard surface. Block machine so it does not roll while working on or under machine.

TABLE OF CONTENTS:

Daewoo Doosan Forklift GC15S-2, GC18S-2, GC20SC-2 Service Manuals SB4007E01 – PDF DOWNLOAD

SB4007E01 1
SB2003E00 3
SB2004E00 5
SB4008E01 13
INDEX 17
General Information 18
General 22
How To Read This Manual 18
Precautions Before Servce 20
Sealant 26
Tightening Torque 23
Specification 27
General Specifications 27
Service Specifications 28
Removal and Installation 31
Air Governor 92
Carburetor 85
Crankshaft And Cylinder Block 78
Cylinder Head And Valves 55
Distributor102
Exhaust Manifold and Water Pump 47
Front Case And Oil Pan 61
Fuel System 42
Ignition System 31
Intake Manifold 45
Piston And Connecting Rod 70
Rocker Arms And Camshaft 49
Starter Motor 94
Timing Belt 33
System Operation104
Engine104
Lubrication System109
Fuel System110
Cooling System119
Intake and Exhaust System120
Electrical System121
Adjust And Trouble Shooting127
Engine Adjustment127
Troubleshooting129
SPECIAL TOOLS137
SPECIAL TOOLS137
SB2007E01140
INDEX144
Specifications146
Alternator146
Systems Operation147
Alternator147
CS-121 Alternator Operation147
Alternator Components148
Alternator Operation Schematic150
Introduction147
Testing And Adjusting 151
Alternator152
Alternator Output Test152
Machine Test152
Troubleshooting151
Troubleshooting Problem List151
Troubleshooting Problems151
SB4009E00154
INDEX158
Specification162
Final Drives And Wheels162
Torque Converter160
Transmission161
Wheel Bearing Adjustment163
Systems Operation177
Differential And Drive Axles177
General Information164
Torque Converter165
Transmission General Information167
Transmission Hydraulic System169
Transmission Power Flows168
Testing And Adjusting181
Transmission Tests And Adjustments181
Converter Stall Test182
Differential Bearing and Gear Clearance Adjustment 185
Pinion Bearing Adjustment184
Pinion Depth Check185
Pinion Installation184
Transmission Adjustments183
Transmission Pressure Tests181
Troubleshooting178
Differential180
Checks During Operation178
Visual Checks178
Disassembly & Assembly195
Clutch pack assembly195
Control Valve204
Differential201
Drive Axle206
Special Service Tools and Jigs210
Torgue Converter187
Transmission192
SB4010E00212
INDEX216
Specification225
Brake Drum Diameter225
Forward And Reverse Control Group225
Hydraulic Control Valve218
Hydraulic Pump219
Lift Cylinders220
Priority Valve223
Sideshift Cylinder219
Steer Wheel Axles225
Steering Unit224
Steering Wheel223
Systems Operation238
Brake System238
Control Valve228
Hydraulic System226
Steering System235
Steering Unit236
Testing And Adjusting251
Brake System251
Brake Adjustment251
Brake System Air Removal251
Inching Pedal Adjustment254
Parking Brake Adjustment253
Parking Brake Test253
Pedal Adjustment252
Hydraulic System245
Lift Cylinders Air Removal247
Relief Valve Pressure Check245
Steering System248
Steer Axle Stop Adjustment248
Steer Wheel Bearing Adjustment248
Steering System Air Removal249
Steering System Pressure Check250
Troubleshooting240
Brake System244
Hydraulic System And Mast241
Performance Tests240
Steering System244
Visual Checks240
SB4011E00255
INDEX259
Disassembly & Assembly298
Alternator298
Brake Master Cylinder280
Counterweight295
Electric Starting Motor299
Hood (with seat) Assembly261
Hydraulic Control Valve267
Hydraulic Pump273
Overhead Guard261
Primary Lift Cylinder265
Radiator297
Secondary Lift Cylinder263
Steer Wheels Bearings289
Steering Axle291
Steering Cylinder292
Steering Knuckles, Kingpins And Bearings293
Steering Unit282
Steering Wheel281
Tie Rods290
Tilt Cylinder277
SB2143E01300
INDEX304
Disassembly & Assembly306
Forks306
Backrest306
Carriage307
Mast310
Testing & Adjusting323
Carriage Adjustment323
Chain Adjustments324
Chain Wear Test324
Carriage and Mast Height Adjustment325
Forks Parallel Check325
Tilt Cylinder Alignment326
Drift Test326
Tilt Cylinder Adjustment327
Lift & Tilt Mounting Group Adjustment 328
Mast mounting Group Adjustment329
SB4012E00330
SB4002E00332
SB2304E00334
Contents336

 

S.M 18/2/2025

 

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