Daewoo Doosan Mega 400-V Operation and Maintenance Manual 022-00016BE β PDF DOWNLOAD
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Daewoo Doosan Mega 400-V Operation and Maintenance Manual 022-00016BE β PDF DOWNLOAD
Serial Number 1001 and Up
Description
Daewoo Doosan Mega 400-V Operation and Maintenance Manual 022-00016BE β PDF DOWNLOAD
DESCRIPTION:
Daewoo Doosan Mega 400-V Operation and Maintenance Manual 022-00016BE β PDF DOWNLOAD
- Daewoo reserves the right to improve our products in a continuing process to provide the best possible product to the market place. These improvements can be implemented at any time with no obligation to change materials on previously sold products.
- It is recommended that consumers periodically contact their distributors for recent documentation on purchased equipment. This documentation may include attachments and optional equipment that is not available in your machineβs package.
- Please call your distributor for additional items that you may require. Illustrations used throughout this manual are used only as a representation of the actual piece of equipment, and may vary from the actual it
TO THE OPERATOR OF A DAEWOO WHEEL LOADER
Improper use of wheel loader could cause serious injury or death. Before operating wheel loader, or performing maintenance, operator or technician must read and understand entire Operation and Maintenance Manual. Any operation, maintenance, traveling or shipping methods that do not follow safety guidelines printed in this manual could cause serious injury or death
Please respect the importance of taking responsibility for your own safety, and that other people who may be affected by your actions.
Safety information on the following pages is organized into the following topics
1. βGeneral Safety Essentialsβ on page 1-2
2. βLocation of Safety Labelsβ on page 1-3
3. βUnauthorized Modificationsβ on page 1-11
4. βWork Site Precautionsβ on page 1-11
5. βOperationβ on page 1-13
6. βEquipmentβ on page 1-18
7. βMaintenanceβ on page 1-22
8. βShipping and Transportationβ on page 1-24
LEARN SIGNAL WORDS USED WITH SAFETY ALERT SYMBOL
Words βCAUTION,β βWARNING,β and βDANGERβ used throughout this manual and on labels on machine indicate hazards or unsafe practices. All three statements indicate that safety is involved. Observe precautions indicated whenever you see the Safety Alert βTriangle,β no matter which signal word appears next to the βExclamation Pointβ symbol.
GENERAL SAFETY ESSENTIALS
ACCESSORY APPLICATIONS
This wheel loader has been designed primarily for moving earth with a bucket. For use as a grapple or for other object handling, contact Daewoo. Lifting-work applications are permitted in approved lift configuration, to rated capacity only, with no side-loading (unless prohibited by local regulation). Do not use machine for activities for which it was not intended. Do not use bucket for lifting work, unless lift slings are used in approved configuration
LOCATION OF SAFETY LABELS
Always keep these labels clean. If they are lost or damaged, attach them again or replace them with a new label. Make sure replacement parts have current labels. There are other labels in addition to safety labels that follow so handle them in the same way. Safety labels may be available in languages other than English. To find out what labels are available, contact your Daewoo distributor
UNAUTHORIZED MODIFICATIONS
IMPORTANT
- If you need more information or have any questions or concerns about safe operating procedures or working wheel loader correctly in a particular application or in specific conditions of your individual operating environment, please consult your local Daewoo representative
- Any modification made without authorization or written approval from Daewoo can create a safety hazard, for which machine owner must be held responsible. For safetyβs sake, replace all OEM parts with correct authorized or genuine Daewoo part.
- For example, not taking time to replace fasteners, bolts or nuts with correct replacement parts could lead to a condition in which safety of critical assemblies is dangerously compromised
TABLE OF CONTENTS:
Daewoo Doosan Mega 400-V Operation and Maintenance Manual 022-00016BE β PDF DOWNLOAD
Safetyβ¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦. 7
To the Operator of a Daewoo Wheel Loaderβ¦.. 7
General Safety Essentialsβ¦β¦β¦β¦β¦β¦.. 8
Location of Safety Labelsβ¦β¦β¦β¦β¦β¦.. 9
Unauthorized Modificationsβ¦β¦β¦β¦β¦β¦. 17
Work Site Precautionsβ¦β¦β¦β¦β¦β¦β¦β¦ 17
Operationβ¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦ 19
Equipmentβ¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦ 24
Maintenanceβ¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦. 28
Shipping and Transportationβ¦β¦β¦β¦β¦β¦ 30
Operating Controlsβ¦β¦β¦β¦β¦β¦β¦β¦β¦β¦. 31
Component Locationsβ¦β¦β¦β¦β¦β¦β¦β¦.. 32
Control Identificationβ¦β¦β¦β¦β¦β¦β¦.. 34
Steering Console and Pedalsβ¦β¦β¦β¦β¦β¦ 35
Transmission Displayβ¦β¦β¦β¦β¦β¦β¦β¦. 42
Front Instrument Panelβ¦β¦β¦β¦β¦β¦β¦.. 44
Right Side Switch Panelβ¦β¦β¦β¦β¦β¦β¦. 53
Various Cabin Locationsβ¦β¦β¦β¦β¦β¦β¦. 63
Heater and Air Conditioner Operationβ¦β¦β¦ 67
Stereoβ¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦ 72
Seat Adjustmentβ¦β¦β¦β¦β¦β¦β¦β¦β¦β¦ 76
Seat Beltβ¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦ 78
Door side latchβ¦β¦β¦β¦β¦β¦β¦β¦β¦β¦ 79
Fuse Box/Relayβ¦β¦β¦β¦β¦β¦β¦β¦β¦β¦. 80
Window Glass Breaking Toolβ¦β¦β¦β¦β¦β¦. 83
Operationβ¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦. 85
Instrument Panel Control Functionsβ¦β¦β¦.. 85
New Machine Break-in Proceduresβ¦β¦β¦β¦.. 85
Engine Start and Stopβ¦β¦β¦β¦β¦β¦β¦β¦ 86
Machine Travelβ¦β¦β¦β¦β¦β¦β¦β¦β¦β¦. 95
Machine Shut Downβ¦β¦β¦β¦β¦β¦β¦β¦β¦. 97
Additional Brakingβ¦β¦β¦β¦β¦β¦β¦β¦β¦ 99
Boom Raise Kickoutβ¦β¦β¦β¦β¦β¦β¦β¦β¦100
Bucket Angle Indicatorβ¦β¦β¦β¦β¦β¦β¦..100
Boom Lower Kickout (Option)β¦β¦β¦β¦β¦β¦101
Adjustment of Bucket Position Switchβ¦β¦β¦101
Towing Machineβ¦β¦β¦β¦β¦β¦β¦β¦β¦β¦.102
If Engine Stalls While Travelingβ¦β¦β¦β¦.103
Allowable Water Depthβ¦β¦β¦β¦β¦β¦β¦β¦103
Inspection, Maintenance and Adjustmentβ¦β¦β¦..105
Preventive Maintenanceβ¦β¦β¦β¦β¦β¦β¦..105
Table of Recommended Lubricantsβ¦β¦β¦β¦..107
Fluid Capacitiesβ¦β¦β¦β¦β¦β¦β¦β¦β¦..109
Maintenance Intervalsβ¦β¦β¦β¦β¦β¦β¦β¦110
10 Hour / Daily Serviceβ¦β¦β¦β¦β¦β¦β¦.112
50 Hour / Weekly Serviceβ¦β¦β¦β¦β¦β¦β¦122
250 Hour / Monthly Serviceβ¦β¦β¦β¦β¦β¦.129
500 Hour / 3 Month Serviceβ¦β¦β¦β¦β¦β¦.136
1,000 Hour / 6 Month Serviceβ¦β¦β¦β¦β¦..140
1,500 Hour / 9 Month Serviceβ¦β¦β¦β¦β¦..146
2,000 Hour / Yearly Serviceβ¦β¦β¦β¦β¦β¦148
12,000 Hour / Six Year Serviceβ¦β¦β¦β¦β¦152
Severe Conditions Maintenanceβ¦β¦β¦β¦β¦.153
General Maintenanceβ¦β¦β¦β¦β¦β¦β¦β¦..154
Parking Brake Adjustmentβ¦β¦β¦β¦β¦β¦β¦156
Check Hydraulic Pressuresβ¦β¦β¦β¦β¦β¦..157
Tires and Wheelsβ¦β¦β¦β¦β¦β¦β¦β¦β¦..160
Electrical Systemβ¦β¦β¦β¦β¦β¦β¦β¦β¦.162
Bolt Torque Chartβ¦β¦β¦β¦β¦β¦β¦β¦β¦.163
Long Term Storageβ¦β¦β¦β¦β¦β¦β¦β¦β¦.164
Transportationβ¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦..165
Loading Machine on a Trailerβ¦β¦β¦β¦β¦..165
Summary of Safety Precautions for Liftingβ¦.166
Troubleshootingβ¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦.167
Engineβ¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦167
Hydraulic Systemβ¦β¦β¦β¦β¦β¦β¦β¦β¦..170
Travel Systemβ¦β¦β¦β¦β¦β¦β¦β¦β¦β¦..172
Steeringβ¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦.177
Brakingβ¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦..178
Electrical Systemβ¦β¦β¦β¦β¦β¦β¦β¦β¦.178
Specificationsβ¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦..179
General Specificationsβ¦β¦β¦β¦β¦β¦β¦..179
Working Range and Dimensionsβ¦β¦β¦β¦β¦..180
Working Capacitiesβ¦β¦β¦β¦β¦β¦β¦β¦β¦182
Approximate Weight of Workload Materialsβ¦..182
Indexβ¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦β¦..185
DAEWOO DOOSAN MEGA 400-V OPERATION AND MAINTENANCE MANUAL 022-00016BE β PDF DOWNLOAD:
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