Daewoo Doosan Mega 400-V Operation and Maintenance Manual 022-00016BE – PDF DOWNLOAD
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Daewoo Doosan Mega 400-V Operation and Maintenance Manual 022-00016BE – PDF DOWNLOAD
Serial Number 1001 and Up
Description
Daewoo Doosan Mega 400-V Operation and Maintenance Manual 022-00016BE – PDF DOWNLOAD
DESCRIPTION:
Daewoo Doosan Mega 400-V Operation and Maintenance Manual 022-00016BE – PDF DOWNLOAD
- Daewoo reserves the right to improve our products in a continuing process to provide the best possible product to the market place. These improvements can be implemented at any time with no obligation to change materials on previously sold products.
- It is recommended that consumers periodically contact their distributors for recent documentation on purchased equipment. This documentation may include attachments and optional equipment that is not available in your machine’s package.
- Please call your distributor for additional items that you may require. Illustrations used throughout this manual are used only as a representation of the actual piece of equipment, and may vary from the actual it
TO THE OPERATOR OF A DAEWOO WHEEL LOADER
Improper use of wheel loader could cause serious injury or death. Before operating wheel loader, or performing maintenance, operator or technician must read and understand entire Operation and Maintenance Manual. Any operation, maintenance, traveling or shipping methods that do not follow safety guidelines printed in this manual could cause serious injury or death
Please respect the importance of taking responsibility for your own safety, and that other people who may be affected by your actions.
Safety information on the following pages is organized into the following topics
1. “General Safety Essentials” on page 1-2
2. “Location of Safety Labels” on page 1-3
3. “Unauthorized Modifications” on page 1-11
4. “Work Site Precautions” on page 1-11
5. “Operation” on page 1-13
6. “Equipment” on page 1-18
7. “Maintenance” on page 1-22
8. “Shipping and Transportation” on page 1-24
LEARN SIGNAL WORDS USED WITH SAFETY ALERT SYMBOL
Words “CAUTION,” “WARNING,” and “DANGER” used throughout this manual and on labels on machine indicate hazards or unsafe practices. All three statements indicate that safety is involved. Observe precautions indicated whenever you see the Safety Alert “Triangle,” no matter which signal word appears next to the “Exclamation Point” symbol.
GENERAL SAFETY ESSENTIALS
ACCESSORY APPLICATIONS
This wheel loader has been designed primarily for moving earth with a bucket. For use as a grapple or for other object handling, contact Daewoo. Lifting-work applications are permitted in approved lift configuration, to rated capacity only, with no side-loading (unless prohibited by local regulation). Do not use machine for activities for which it was not intended. Do not use bucket for lifting work, unless lift slings are used in approved configuration
LOCATION OF SAFETY LABELS
Always keep these labels clean. If they are lost or damaged, attach them again or replace them with a new label. Make sure replacement parts have current labels. There are other labels in addition to safety labels that follow so handle them in the same way. Safety labels may be available in languages other than English. To find out what labels are available, contact your Daewoo distributor
UNAUTHORIZED MODIFICATIONS
IMPORTANT
- If you need more information or have any questions or concerns about safe operating procedures or working wheel loader correctly in a particular application or in specific conditions of your individual operating environment, please consult your local Daewoo representative
- Any modification made without authorization or written approval from Daewoo can create a safety hazard, for which machine owner must be held responsible. For safety’s sake, replace all OEM parts with correct authorized or genuine Daewoo part.
- For example, not taking time to replace fasteners, bolts or nuts with correct replacement parts could lead to a condition in which safety of critical assemblies is dangerously compromised
TABLE OF CONTENTS:
Daewoo Doosan Mega 400-V Operation and Maintenance Manual 022-00016BE – PDF DOWNLOAD
Safety……………………………………. 7
To the Operator of a Daewoo Wheel Loader….. 7
General Safety Essentials……………….. 8
Location of Safety Labels……………….. 9
Unauthorized Modifications………………. 17
Work Site Precautions…………………… 17
Operation……………………………… 19
Equipment……………………………… 24
Maintenance……………………………. 28
Shipping and Transportation……………… 30
Operating Controls…………………………. 31
Component Locations…………………….. 32
Control Identification………………….. 34
Steering Console and Pedals……………… 35
Transmission Display……………………. 42
Front Instrument Panel………………….. 44
Right Side Switch Panel…………………. 53
Various Cabin Locations…………………. 63
Heater and Air Conditioner Operation……… 67
Stereo………………………………… 72
Seat Adjustment………………………… 76
Seat Belt……………………………… 78
Door side latch………………………… 79
Fuse Box/Relay…………………………. 80
Window Glass Breaking Tool………………. 83
Operation…………………………………. 85
Instrument Panel Control Functions……….. 85
New Machine Break-in Procedures………….. 85
Engine Start and Stop…………………… 86
Machine Travel…………………………. 95
Machine Shut Down………………………. 97
Additional Braking……………………… 99
Boom Raise Kickout………………………100
Bucket Angle Indicator…………………..100
Boom Lower Kickout (Option)………………101
Adjustment of Bucket Position Switch………101
Towing Machine………………………….102
If Engine Stalls While Traveling………….103
Allowable Water Depth……………………103
Inspection, Maintenance and Adjustment………..105
Preventive Maintenance…………………..105
Table of Recommended Lubricants…………..107
Fluid Capacities………………………..109
Maintenance Intervals……………………110
10 Hour / Daily Service………………….112
50 Hour / Weekly Service…………………122
250 Hour / Monthly Service……………….129
500 Hour / 3 Month Service……………….136
1,000 Hour / 6 Month Service……………..140
1,500 Hour / 9 Month Service……………..146
2,000 Hour / Yearly Service………………148
12,000 Hour / Six Year Service……………152
Severe Conditions Maintenance…………….153
General Maintenance……………………..154
Parking Brake Adjustment…………………156
Check Hydraulic Pressures………………..157
Tires and Wheels………………………..160
Electrical System……………………….162
Bolt Torque Chart……………………….163
Long Term Storage……………………….164
Transportation……………………………..165
Loading Machine on a Trailer……………..165
Summary of Safety Precautions for Lifting….166
Troubleshooting…………………………….167
Engine…………………………………167
Hydraulic System………………………..170
Travel System…………………………..172
Steering……………………………….177
Braking………………………………..178
Electrical System……………………….178
Specifications……………………………..179
General Specifications…………………..179
Working Range and Dimensions……………..180
Working Capacities………………………182
Approximate Weight of Workload Materials…..182
Index……………………………………..185
DAEWOO DOOSAN MEGA 400-V OPERATION AND MAINTENANCE MANUAL 022-00016BE – PDF DOWNLOAD:
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PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
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