Daewoo Doosan Solar 300LL Excavator Operation & Maintenance Manual – PDF DOWNLOAD

Description

Daewoo Doosan Solar 300LL Excavator Operation & Maintenance Manual – PDF DOWNLOAD

DESCRIPTION:

Daewoo Doosan Solar 300LL Excavator Operation & Maintenance Manual – PDF DOWNLOAD

• Daewoo reserves the right to improve our products in a continuing process to provide the best possible product to the market place. These improvements can be implemented at any time with no obligation to change materials on previously sold products.
• It is recommended that consumers periodically contact their distributors for recent documentation on purchased equipment. This documentation may include attachments and optional equipment that is not available in your machine’s package.
• Please call your distributor for additional items that you may require. Illustrations used throughout this manual are used only as a representation of the actual piece of equipment, and may vary from the actual item.

• Only trained and authorized personnel can operate and maintain the machine. Follow all safety rules, precautions and instructions when operating or performing maintenance on the machine.
• Do not operate the machine if you are not feeling well, if you are taking medication that makes you feel sleepy, if you have been drinking, or if you are suffering from emotional problems. These problems will interfere with your sense of judgement in emergencies and may cause accidents.
• When working with another operator or with a person on work site traffic duty, be sure that all personnel know the nature of the work and understand all hand signals that are to be used. Always observe strictly any other rules related to safety.

• Be sure that all guards and covers are installed in their proper position. Have guards and covers repaired immediately if damaged. Be sure that you understand the method of use of safety features such as safety lock lever and the seat belt, and use them properly.
• Never remove any safety features. Always keep them in good operating condition. Failure to use safety features according to the instructions in the Operation and Maintenance Manual could

TABLE OF CONTENTS:

Daewoo Doosan Solar 300LL Excavator Operation & Maintenance Manual – PDF DOWNLOAD

Safety..........................................................................................................  7
	To the Operator of a Daewoo Excavator.......................................................................  7
		Learn the Signal Words Used with the Safety Alert Symbol................................................  9
	Location of Safety Labels................................................................................... 10
		1. Warnings for Operation, Inspection and Maintenance (19000688, 19000092)............................ 11
		2. Warnings for High Voltage (19000689, 19000096)..................................................... 11
		3. Warnings When Opening a Front Window (21903388)..................................................... 11
		4. Warnings When Adjusting Track Tension (21903386A, 19000521)........................................ 12
		5. Warnings for Leaving Operator's Seat (19000693, 19000094).......................................... 12
		6. Warnings for Batteries Maintenance (21902533A, 19000100)........................................... 13
		7. Warnings for High Temperature Hydraulic Oil (19000691, 19000097)................................... 13
		8. Warnings for Hot Coolant (19000692, 19000097)...................................................... 14
		9. Warnings for Handling an Accumulator (19000703, 19000099).......................................... 14
		10. Warnings for Rotating Parts (19000694, 19000095, 19000557)....................................... 14
		11. Warning Tag  Used When Inspection and Maintenance (19000695, 19000098)........................... 15
		12. Warning for a Hot Surface (19000648A).............................................................. 15
		13. Caution for Hood (19000522)........................................................................ 15
		14. Keep Out of the Swing Area (21903379, 19000090)................................................... 16
		15. warning for Intrusion Hazard (21903444)............................................................ 16
		16. Warning for Power Lines (2190  3450A).............................................................. 16
		17. Warning for Tilt Cab (2190  3446).................................................................. 17
		18. Warnings for a Highpressure Cylinder (19000122)................................................... 17
		19. Warnings for Front Attachments (19000652).......................................................... 17
	Summary of Safety Precautions for Lifting in Digging Mode................................................... 18
	Unauthorized Modifications.................................................................................. 19
	General Hazard Information.................................................................................. 19
		Safety Rules............................................................................................ 19
		Safety Features......................................................................................... 19
		Inside Operator's Compartment........................................................................... 20
		Clothing and Personal Protective Items.................................................................. 20
		Breathing Masks, Ear Protection May Be Required......................................................... 21
		Vibration Level Information............................................................................. 21
		Mounting and Dismounting................................................................................ 21
		Fuel, Oil and Hydraulic Fluid Fire Hazards.............................................................. 22
		Precautions When Handling Fluids at High Temperature.................................................... 22
		Asbestos Dust Hazard Prevention......................................................................... 23
		Injury from Work Equipment.............................................................................. 23
		Fire Extinguisher and First Aid Kit..................................................................... 24
		Protection from Falling or Flying Objects............................................................... 24
		Attachment Precautions.................................................................................. 25
		Accumulator............................................................................................. 25
		Indoor Ventilation...................................................................................... 26
		Emergency Exit.......................................................................................... 26
	Before Starting Engine...................................................................................... 27
		Work Site Precautions................................................................................... 27
		Checks Before Starting Engine........................................................................... 28
		Engine Starting......................................................................................... 29
		Before Operating Machine................................................................................ 29
	Machine Operation........................................................................................... 30
		When Swinging or Changing Direction of Travel........................................................... 30
		Travel Precautions...................................................................................... 30
		Traveling on Slopes..................................................................................... 31
		Prohibited Operations................................................................................... 32
		Precautions for Operation............................................................................... 32
		Avoid High Voltage Cables............................................................................... 33
		Operate Carefully on Snow, Ice and in Very Cold Temperatures............................................ 33
		Operations on Slopes.................................................................................... 34
		Parking Machine......................................................................................... 34
		Never Let Anyone Ride on Attachment..................................................................... 34
	Maintenance................................................................................................. 35
		Warning Tag............................................................................................. 35
		Clean Before Inspection or Maintenance.................................................................. 35
		Proper Tools............................................................................................ 36
		Use of Lighting......................................................................................... 36
		Fire Prevention and Explosion Prevention................................................................ 36
		Burn Prevention......................................................................................... 37
		Welding Repairs......................................................................................... 38
		Warning for Counterweight and Front Attachment Removal.................................................. 38
		Precautions for Removal, Installation, and Storage of Attachments....................................... 39
		Precautions when Working on Machine..................................................................... 39
		Lock Inspection Covers.................................................................................. 39
		Crushing Prevention and Cutting Prevention.............................................................. 39
		Track Tension Adjustments Require Caution............................................................... 40
		Supports and Blocking for Work Equipment................................................................ 40
		Action When Abnormally Is Found During Inspection....................................................... 41
		Precautions with Highpressure Line, Tubes and Hoses.................................................... 41
		Waste Materials......................................................................................... 42
		Hydraulic Cylinders, Pins and Bushings.................................................................. 42
	Battery..................................................................................................... 43
		Battery Hazard Prevention............................................................................... 43
		Boost Starting or Charging Engine Batteries............................................................. 44
	Towing...................................................................................................... 45
		Precautions When Towing................................................................................. 45
	Shipping and Transportation................................................................................. 46
		Obey State and Local OvertheRoad Regulations.......................................................... 46
	Excavator Rated Lift Capacity Tables........................................................................ 47
		Lifting Capacities...................................................................................... 50
Operating Controls.............................................................................................. 51
	Component Locations......................................................................................... 52
	Operator's Area............................................................................................. 54
	Operational Controls and Panels............................................................................. 55
		1. Starter Switch....................................................................................... 56
		2. Engine Speed Control Dial............................................................................ 56
		3. light Switch......................................................................................... 57
		4. Wiper Switch......................................................................................... 57
		5. Windshield Washer Switch............................................................................. 58
		6. Travel Speed Selector Switch......................................................................... 58
		7. Stereo OnOff Switch................................................................................. 59
		8. Cab Work Light Switch................................................................................ 59
		9. Travel Alarm Switch.................................................................................. 59
		10. Blank (Empty Switch Socket)......................................................................... 59
		11. Blank (Empty Switch Socket)......................................................................... 60
		12. Heater and Air Conditioner Control Panel............................................................ 60
		13. Cigar Lighter....................................................................................... 60
		14. Power Socket for 12 Volt............................................................................ 60
		15. Lefthand Work Lever (Joystick) with Horn, Grapple Motor and Grapple Cylinder Switches)............. 61
		16. Righthand Work Lever (Joystick) with Power Booster, Grapple Motor and Grapple Cylinder Switches.... 61
		17. Instrument Panel.................................................................................... 61
		18. Safety Lever........................................................................................ 62
	Instrument Panel............................................................................................ 63
		Functional check........................................................................................ 64
		1. Engine Coolant Temperature Gauge..................................................................... 64
		2. Fuel Gauge........................................................................................... 64
		3. Multifunction Gauge and Graphic Information Area..................................................... 65
		4. Digital Clock........................................................................................ 65
		5. Hour Meter........................................................................................... 65
		6. Battery Warning Light................................................................................ 66
		7. Engine Oil Pressure Warning Light.................................................................... 66
		8. Engine Coolant Temperature Warning Light............................................................. 66
		9. Preheat Indicator Light.............................................................................. 67
		10. Work Light Indicator Light.......................................................................... 67
		11. Overload Warning Light (Optional)................................................................... 67
	Multifunction Gauge and Graphic Information................................................................. 68
		Communication Indicator................................................................................. 68
		Communication Error Warning............................................................................. 69
		1. Engine Speed......................................................................................... 69
		2. Battery Voltage...................................................................................... 69
		3. Front Hydraulic Pump Pressure........................................................................ 70
		4. Rear Hydraulic Pump Pressure......................................................................... 70
		5. Abnormal State Warning of Filters.................................................................... 71
	Mode Selector Buttons....................................................................................... 72
		1. Power Mode Selector Button........................................................................... 72
		2. Work Mode Selector Button............................................................................ 73
		3. Auto Idle Selector Button............................................................................ 73
		4. Display Selector Button.............................................................................. 74
	Setting Method for Main Menu................................................................................ 75
		Main Menu............................................................................................... 75
		Language................................................................................................ 76
		Set Clock............................................................................................... 76
		Filter / Oil Info....................................................................................... 77
	Heater and Air Conditioner Control Panel.................................................................... 79
		Location of Controls and Vents.......................................................................... 79
		Operation Panel......................................................................................... 80
		1. Fan and Air Conditioner Switch....................................................................... 80
		2. Fan Speed Selector Switches.......................................................................... 81
		3. Temperature Control Switch........................................................................... 81
		4. Air Outlet Selector Switch........................................................................... 82
		5. Ventilation Selector Switch.......................................................................... 83
		Memory Function of Used Mode............................................................................ 83
		Additional Operating Instructions....................................................................... 83
	Stereo...................................................................................................... 84
		Security and Area Code Setting.......................................................................... 84
		Order to Set Up Security and Area Code.................................................................. 84
		Front Panel............................................................................................. 85
		1. Power/Volume Control Knob............................................................................ 85
		2. Sound Mode Selector Button........................................................................... 85
		3. Band Selector Switch................................................................................. 86
		4. Tuning Up/Down....................................................................................... 86
		5 & 6. Auto Memory and Preset Scan Button / Preset Station Button....................................... 87
		7. Tape Slot............................................................................................ 87
		8. Tape Ejection Button................................................................................. 87
		9. Cassette and Program Buttons......................................................................... 88
		10. Security Warning LED................................................................................ 88
		11. Scan................................................................................................ 88
		12. LCD................................................................................................. 89
		Care of Stereo.......................................................................................... 89
	Fuse Boxes.................................................................................................. 91
	Miscellaneous Electrical Devices............................................................................ 92
		1. Cab Light............................................................................................ 92
		2. Pilot Cutoff Switch.................................................................................. 92
		3. Circuit Breaker...................................................................................... 92
		4. Fusible Link......................................................................................... 93
	Seat Adjustment............................................................................................. 94
		1. Forward / Backward Adjustment (Figure 80)............................................................ 94
		2. Adjusting the Seat's Tilt and Seat Height (Figure 80)................................................ 94
		3. Weight Adjustment (Figure 80)........................................................................ 94
		4. Adjusting Reclining (Figure 80)...................................................................... 94
		5. Moving the Whole Seat Setting Forward/Backward (Figure 80)........................................... 95
		6. Angle Adjustment of Armrest (Figure 81).............................................................. 95
		7. Headrest (Figure 81)................................................................................. 95
		Recommendations for Limiting Vibrations................................................................. 95
	Seat Belt................................................................................................... 96
		Seat Belt Locking and Unlocking......................................................................... 96
	Ceiling Cover............................................................................................... 97
		Opening the Ceiling Cover............................................................................... 97
		Closing the Ceiling Cover............................................................................... 97
	Front Windows............................................................................................... 98
		Front Upper Window...................................................................................... 98
		Front Bottom Window.....................................................................................100
	Doors and Access Covers.....................................................................................101
		Door Side Latch.........................................................................................101
		Cabin Riser Access Door.................................................................................101
	Tilt Cab....................................................................................................102
	Miscellaneous Access Covers and Doors.......................................................................103
		Side Door...............................................................................................103
		Battery Box Door........................................................................................103
		Engine Cover............................................................................................103
	Cab Storage Compartments....................................................................................104
	Ashtray.....................................................................................................104
	Window Glass Breaking Tool..................................................................................105
Operation.......................................................................................................107
	To Handle a New Excavator...................................................................................107
		Lubrication and Filters.................................................................................107
	Starting and Stopping the Engine............................................................................108
		Inspection Before Starting Engine.......................................................................108
		Operational Checks Before Starting Engine...............................................................108
		Engine Start............................................................................................110
		Cold Weather Starting...................................................................................112
		Starting Engine With a Booster Cable....................................................................114
		Hydraulic System Warmup................................................................................116
		Hydraulic System Warmup – Cold Weather.................................................................117
		Engine Shut Down........................................................................................118
		Check and Confirmation After Stopping Engine............................................................119
	Safety Lever................................................................................................120
	Travel......................................................................................................121
		Automatic Travel Speed Control..........................................................................121
		General Travel Instructions.............................................................................122
		Travel Control Lever Operation..........................................................................124
	Operating Instructions......................................................................................126
		Engine Speed Control....................................................................................126
		Mode Selection..........................................................................................128
		Work Levers (Joysticks) (ISO Style).....................................................................130
	Operating Precautions.......................................................................................131
		ALWAYS OBSERVE THESE PRECAUTIONS........................................................................135
		Working in Water........................................................................................135
	Parking Excavator...........................................................................................136
	Towing Procedure............................................................................................137
	Operating Techniques........................................................................................138
		Lifting.................................................................................................138
	Operation Under Unusual Conditions..........................................................................140
		Operation In Extreme Cold...............................................................................140
		Operation In Extreme Heat...............................................................................140
		Operation In Dusty or Sandy Areas.......................................................................141
		Operation In Rainy or Humid Conditions..................................................................142
		Operation In Salt Water Areas...........................................................................142
		Operation at High Altitudes.............................................................................142
Inspection, Maintenance and Adjustment..........................................................................143
	Preventive Maintenance......................................................................................143
		Serial Numbers..........................................................................................144
		Safety Precautions......................................................................................144
	Preliminary Work Machine Setup for Maintenance..............................................................145
	Table of Recommended Lubricants.............................................................................147
	Fluid Capacities............................................................................................149
	Lubrication and Service Chart...............................................................................149
	Maintenance Intervals.......................................................................................153
		10 Hour / Daily Service.................................................................................153
		50 Hour / Weekly Service................................................................................153
		250 Hour / Monthly Service..............................................................................153
		500 Hour / 3 Month Service..............................................................................154
		1,000 Hour / 6 Month service............................................................................154
		2,000 Hour / Yearly Service.............................................................................154
		4,000 Hour / Biennial Service...........................................................................154
		12,000 Hour / Six Year Service..........................................................................154
	10 Hour / Daily Service.....................................................................................155
		Grease Boom, Stick and Grapple Pins (for first 100 hours)...............................................155
		Check Engine Oil Level..................................................................................155
		Check Level of Hydraulic Oil Tank.......................................................................156
		Check for Leaks in Hydraulic System.....................................................................157
		Check Fuel Level........................................................................................158
		Check for Leaks in Fuel System..........................................................................158
		Check Water Separator and Drain Water As Required.......................................................159
		Check Oil Level of Swing Reduction Device...............................................................160
		Clean Dust Net in Front of Oil Cooler...................................................................161
		Check Cooling System and Refill As Required.............................................................161
		Check Level of Window Washer Liquid.....................................................................162
		Inspect Engine Fan Blade................................................................................162
		Check Air Intake System.................................................................................163
		Inspect Seat Belt for Proper Operation..................................................................163
		Inspect the Structure for Cracks and Faulty Welds.......................................................163
		Check the Operation of All Switches.....................................................................163
		Check the Operation of All Exterior Lights, Horn and Control Console Indicator and Monitor Lights.......163
		Start Engine, Check Starting Ability, and Observe Exhaust Color at Startup and at Normal Operati.......164
		Check Operation of All Controls.........................................................................164
	50 Hour / Weekly Service....................................................................................165
		Perform All Daily Service Checks........................................................................165
		Grease Boom, Stick and Grapple Pins.....................................................................165
		Grease Swing Bearing....................................................................................170
		Drain Water and Sediment from Fuel Filter...............................................................170
		Drain Water and Sediment from Fuel Tank.................................................................170
		Check Engine Fan Belt for Cracks, Wear and Correct Tension (After First 50 Hours).......................170
		Change Engine Oil and Filter (After First 50 Hours).....................................................170
		Inspect the Track Assemblies for Proper Tension and Loose, Worn or Damaged Parts (Links, Shoes, R.......171
	250 Hour / Monthly Service..................................................................................172
		Perform All Daily and 50 Hour Service Checks............................................................172
		Change Swing Reduction Device Oil (Drain and Refill After First 250 Hours)..............................172
		Clean Outer Filter of Two Stage Air Cleaner.............................................................172
		Check Engine Fan Belt Tension...........................................................................173
		Check Engine Fan Belt Wear..............................................................................173
		Change Engine Oil and Filter............................................................................175
		Check Oil Level In Travel Reduction Device (One on Each Side of Unit)...................................176
		Change Oil in Travel Reduction Device (One on Each Side of Unit) (After First 250 Hours)................176
		Replace Full Flow Hydraulic Oil Filter (After First 250 Hours)..........................................176
		Change Pilot Filter (After First 250 Hours).............................................................176
		Inspect Pins and Bushings of the Front End Attachments for Signs of Wear................................176
		Check Fluid Levels in Batteries and Battery Charge Levels...............................................176
		Inspect for Any Loose or Missing Nuts and Bolts.........................................................176
		Inspect Fuel System Hose Clamps.........................................................................176
	500 Hour / 3 Month Service..................................................................................177
		Perform All Daily, 50, and 250 Hour Service Checks......................................................177
		Grease Swing Gear and Pinion............................................................................177
		Replace Full Flow Hydraulic Oil Filter..................................................................178
		Change Pilot Filter.....................................................................................179
		Clean Airconditioning Filter...........................................................................180
		Clean Radiator, Oil Cooler, Intercooler and Air Conditioner Condenser Core..............................181
		Replace Outer and Inner Air Cleaner Filters.............................................................182
		Change Fuel Filter......................................................................................183
	1,000 Hour / 6 Month Service................................................................................185
		Perform All Daily, 50, 250 and 500 Hour Service Checks..................................................185
		Grease Swing Reduction Device...........................................................................185
		Change Swing Reduction Device Oil.......................................................................185
		Change Oil in Travel Reduction Device (One on Each Side of Unit)........................................186
		Clean Fuel Injection Priming Pump Strainer..............................................................187
		Check Air Conditioner Refrigerant.......................................................................188
		Check and Adjust Engine **..............................................................................189
		Change Air Conditioner Filter...........................................................................189
	2,000 Hour / Yearly Service.................................................................................190
		Perform All Daily, 50, 250, 500 and 1,000 Hour Service Checks...........................................190
		Check Alternator and Starter**..........................................................................190
		Check All Rubber Antivibration Shock Mounts.............................................................190
		Perform and Record the Results of the Cycle Time Tests..................................................190
		Inspect Machine to Check for Cracked or Broken Welds or other Structural Damage.........................190
		Check, Adjust Valve Clearance **........................................................................190
		Check Head Bolt Torques.................................................................................190
		Change Radiator Coolant (Propylene Glycol  Extended Life Antifreeze)...................................190
		Hydraulic Oil Exchange and Suction Strainer Cleaning....................................................192
	4,000 Hour / Biennial Service...............................................................................195
		Major Parts  Periodic Replacement......................................................................195
	12,000 Hour / Six Year Service..............................................................................196
		Hose Inservice Lifetime Limit (European Standard ISO8331 and EN982CEN)...............................196
	Airconditioning System.....................................................................................197
		Check Control Panel.....................................................................................197
		Check Air Conditioner Hoses.............................................................................197
		Check Condenser.........................................................................................197
		Check Magnetic Clutch...................................................................................197
		Check Belt Tension......................................................................................197
	Bolt and Nut Inspection.....................................................................................198
	Electrical System...........................................................................................200
		Battery.................................................................................................200
		Fuses...................................................................................................202
	Engine Cooling System.......................................................................................204
		General.................................................................................................204
		Antifreeze Concentration Tables.........................................................................205
	Fuel Transfer Pump (Option).................................................................................206
	Handling of Accumulator.....................................................................................208
	Long Term Storage...........................................................................................209
	Maintenance in Special Conditions...........................................................................210
	Track Tension...............................................................................................211
	Venting and Priming Hydraulic System........................................................................213
		Main System Pump........................................................................................213
		Hydraulic Cylinders.....................................................................................213
		Swing Motor.............................................................................................214
		Air Release of Travel Motor.............................................................................214
		General Venting.........................................................................................214
Transportation..................................................................................................215
	Loading and Unloading.......................................................................................215
	Lifting With Sling..........................................................................................220
Troubleshooting.................................................................................................221
	Electrical System...........................................................................................221
	Engine......................................................................................................222
	Hydraulic System............................................................................................223
	Swing System................................................................................................224
	Travel System...............................................................................................225
Specification...................................................................................................227
	Standard Specification......................................................................................227
	Working Range...............................................................................................230
	Approximate Weight of Workload Materials....................................................................231
Index...........................................................................................................233

DAEWOO DOOSAN SOLAR 300LL EXCAVATOR OPERATION & MAINTENANCE MANUAL – PDF DOWNLOAD:

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• This is the SAME exact manual used by your dealers to fix your vehicle.
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