DAEWOO DOOSAN SOLAR 55V PLUS EXCAVATOR OPERATION AND MAINTENANCE MANUAL Serial Number 1001 and Up – PDF DOWNLOAD

Description

DAEWOO DOOSAN SOLAR 55V PLUS EXCAVATOR OPERATION AND MAINTENANCE MANUAL Serial Number 1001 and Up – PDF DOWNLOAD

DESCRIPTION:

DAEWOO DOOSAN SOLAR 55V PLUS EXCAVATOR OPERATION AND MAINTENANCE MANUAL Serial Number 1001 and Up – PDF DOWNLOAD

Daewoo reserves the right to improve our products in a continuing process to provide the best possible product to the market place. These improvements can be implemented at any time with no obligation to change materials on previously sold products. It is recommended that consumers periodically contact their distributors for recent documentation on purchased equipment. This documentation may include attachments and optional equipment that is not available in your machine’s package. Please call your distributor for additional items that you may require. Illustrations used throughout this manual are used only as a representation of the actual piece of equipment, and may vary from the actual item

TO THE OPERATOR OF A DAEWOO EXCAVATOR

Unsafe use of the excavator could lead to serious injury or death. Operating procedures, maintenance and equipment practices or traveling or shipping methods that do not follow the safety guidelines on the following pages could cause serious, potentially fatal injuries or extensive damage to the machine or nearby property.
Please respect the importance of taking responsibility for your own safety, and that of other people who may be affected by your actions.
The safety information on the following pages is organized into the following sections

1. “General Safety Essentials” on page 5
2. “Location of Safety Labels” on page 5
3. “Summary of Safety Precautions for Lifting” on page 5
4. “Work-site Precautions” on page 6
5. “Operation” on page 9
6. “Equipment” on page 14
7. “Maintenance” on page 17
8. “Shipping and Transportation” on page 20

TABLE OF CONTENTS:

DEAWOO DOOSAN SOLAR 55V PLUS EXCAVATOR OPERATION AND MAINTENANCE MANUAL Serial Number 1001 and Up – PDF DOWNLOAD

Safety..........................................................................................................  7
	To the Operator of a Daewoo Excavator.......................................................................  7
		Learn the Signal Words Used with the Safety Alert Symbol................................................  9
	Location of Safety Labels................................................................................... 10
		1. Warnings for Operation, Inspection and Maintenance (19000688, 19000092)............................ 11
		2. Warnings When Opening a Front Window (19000808, 19000093).......................................... 11
		3. Warnings for High Voltage (19000689, 19000096)..................................................... 12
		4. Warnings for a Highpressure Cylinder (19000122).................................................... 12
		5. Warnings When Adjusting Track Tension (21903386A, 19000521)........................................ 12
		6. Warnings for Leaving Operator's Seat (19000693, 19000094).......................................... 13
		7. Warnings for Batteries Maintenance (21902533A, 19000100)........................................... 13
		8. Warnings for Hot Coolant (19000692, 19000097)...................................................... 14
		9. Warnings for Rotating Parts (19000694, 19000095, 19000557)........................................ 14
		10. Warning Tag  Used When Inspection and Maintenance (19000695, 19000098)........................... 15
		11. Keep Out of the Swing Area (21903380, 19000163)................................................... 15
		12. Warnings for Front Attachments (19000772).......................................................... 16
		13. Warning for a Hot Surface (19000161)............................................................... 16
	Summary of Safety Precautions for Lifting in Digging Mode................................................... 17
	Unauthorized Modifications.................................................................................. 18
	General Hazard Information.................................................................................. 18
		Safety Rules............................................................................................ 18
		Safety Features......................................................................................... 18
		Inside Operator's Compartment........................................................................... 19
		Clothing and Personal Protective Items.................................................................. 19
		Breathing Masks, Ear Protection May Be Required......................................................... 20
		Vibration Information................................................................................... 20
		Mounting and Dismounting................................................................................ 20
		Fuel, Oil and Hydraulic Fluid Fire Hazards.............................................................. 21
		Precautions When Handling Fluids at High Temperature.................................................... 22
		Asbestos Dust Hazard Prevention......................................................................... 22
		Injury from Work Equipment.............................................................................. 23
		Fire Extinguisher and First Aid Kit..................................................................... 23
		Protection from Falling or Flying Objects............................................................... 24
		Attachment Precautions.................................................................................. 24
		Accumulator............................................................................................. 25
		Indoor Ventilation...................................................................................... 25
		Emergency Exit.......................................................................................... 25
	Before Starting Engine...................................................................................... 26
		Work Site Precautions................................................................................... 26
		Checks Before Starting Engine........................................................................... 27
		Engine Starting......................................................................................... 28
		Before Operating Machine................................................................................ 28
	Machine Operation........................................................................................... 29
		When Swinging or Changing Direction of Travel........................................................... 29
		Travel Precautions...................................................................................... 30
		Traveling on Slopes..................................................................................... 31
		Prohibited Operations................................................................................... 32
		Precautions for Operation............................................................................... 32
		Avoid Highvoltage Cables............................................................................... 33
		Operate Carefully on Snow, Ice and in Very Cold Temperatures............................................ 33
		Operations on Slopes.................................................................................... 34
		Parking Machine......................................................................................... 34
		Never Let Anyone Ride on Attachment..................................................................... 34
	Maintenance................................................................................................. 35
		Warning Tag............................................................................................. 35
		Clean Before Inspection or Maintenance.................................................................. 35
		Proper Tools............................................................................................ 36
		Use of Lighting......................................................................................... 36
		Fire Prevention and Explosion Prevention................................................................ 36
		Burn Prevention......................................................................................... 37
		Welding Repairs......................................................................................... 38
		Warning for Counterweight and Front Attachment Removal.................................................. 38
		Precautions for Removal, Installation, and Storage of Attachments....................................... 39
		Precautions when Working on Machine..................................................................... 39
		Lock Inspection Covers.................................................................................. 39
		Crushing Prevention and Cutting Prevention.............................................................. 40
		Track Tension Adjustments Require Caution............................................................... 40
		Supports and Blocking for Work Equipment................................................................ 40
		Action When Abnormally Is Found During Inspection....................................................... 41
		Precautions with Highpressure Line, Tubes and Hoses.................................................... 41
		Waste Materials......................................................................................... 42
	Battery..................................................................................................... 43
		Battery Hazard Prevention............................................................................... 43
		Starting Engine With a Booster Cable.................................................................... 44
	Towing...................................................................................................... 46
		Precautions When Towing................................................................................. 46
	Shipping and Transportation................................................................................. 47
		Obey State and Local OvertheRoad Regulations.......................................................... 47
	Excavator Rated Lift Capacity Tables........................................................................ 48
Operating Controls.............................................................................................. 53
	Component Locations......................................................................................... 54
	Operator's Area............................................................................................. 56
		1. Instrument Panel..................................................................................... 57
		2. Heater and Air Conditioner Control Switches.......................................................... 57
		3. Seat................................................................................................. 57
		4. Travel Levers (Right and left)....................................................................... 57
		5. Righthand Work Lever (Joystick) With Horn Button (S/N 1001 thru 1200, 31210 thru 32182)............. 58
		5a. Righthand Work Lever (Joystick) With Breaker Operation Button (S/N 32183 and Up)................... 58
		6. Switch Panel......................................................................................... 58
		7. Engine Speed Control Lever........................................................................... 58
		8. Digital Clock........................................................................................ 59
		9. Electrical Box....................................................................................... 59
		10. Ashtray............................................................................................. 60
		11. Cup Holder.......................................................................................... 60
		12. Blade Control Lever................................................................................. 60
		13. Boom Swing Pedal.................................................................................... 60
		14. Stereo.............................................................................................. 61
		15. Fuse Box............................................................................................ 61
		16. Lefthand Work Lever (Joystick) With Horn Button / Breaker Operation Button (S/N 1001 thru 12....... 62
		16a. Lefthand Work Lever (Joystick) With Horn Button (S/N 32183 and Up)................................ 62
		17. Safety Lever........................................................................................ 62
	Instrument Panel............................................................................................ 63
		Inspection of the controls for operation................................................................ 63
		1 Engine Coolant Temperature Gauge...................................................................... 64
		2. Fuel Gauge........................................................................................... 64
		3. Hour Meter........................................................................................... 64
		4. Engine Oil Pressure Warning Light.................................................................... 65
		5. Battery Warning Light................................................................................ 65
		6. Engine Coolant Temperature Warning Light............................................................. 65
		7. Air Cleaner Clogged Warning Light.................................................................... 66
		8. Fuel Level Warning Light (S/N 1001 thru 1200, 31201 thru 32266)...................................... 66
		8A. Overload Warning Light (Optional) (S/N 32267 and Up)................................................ 66
		9. Preheat Indicator Light.............................................................................. 67
	Switch Panel................................................................................................ 68
		1. Starter Switch....................................................................................... 69
		2. Cigar Lighter........................................................................................ 70
		3. light Switch......................................................................................... 70
		4. Travel Speed Selector Switch......................................................................... 70
		5. Wiper Switch......................................................................................... 71
		6. Windshield Washer Switch............................................................................. 71
		7. Breaker Selector Switch (Optional) (S/N 1001 thru 1200, 31201 thru 32266)............................ 72
		7A. Overload Warning Switch (Optional) (S/N 32267 and Up)............................................... 72
		8. Warning Light Switch (Optional)...................................................................... 73
		9. Travel Alarm Switch (Optional)....................................................................... 73
	Heating and Airconditioning System......................................................................... 74
		Location of Vents....................................................................................... 74
		control switches........................................................................................ 74
		Additional Operating Instructions....................................................................... 76
	Stereo...................................................................................................... 77
		Security and Area Code Setting.......................................................................... 77
		Order to Set Up Security and Area Code.................................................................. 77
		Front Panel............................................................................................. 78
		1. Power/Volume Control Knob............................................................................ 78
		2. Sound Mode Selector Button........................................................................... 78
		3. Band Selector Switch................................................................................. 79
		4. Tuning Up/Down....................................................................................... 79
		5 & 6. Auto Memory and Preset Scan Button / Preset Station Button....................................... 80
		7. Tape Slot............................................................................................ 80
		8. Tape Ejection Button................................................................................. 80
		9. Cassette and Program Buttons......................................................................... 81
		10. Security Warning LED................................................................................ 81
		11. Scan................................................................................................ 81
		12. LCD................................................................................................. 82
		Care of Stereo.......................................................................................... 82
	Miscellaneous Electrical Devices............................................................................ 84
		1. Cab Light............................................................................................ 84
		2. Circuit Breaker...................................................................................... 84
		3. Fusible Link (1)..................................................................................... 85
		Fusible Link (2)........................................................................................ 85
		4. Pilot Cutoff Switch.................................................................................. 85
	Fuse Boxes.................................................................................................. 86
	Seat Adjustment............................................................................................. 87
		1. Forward / Backward Adjustment (Figure 62)............................................................ 87
		2. Adjusting the Seat's Tilt and Seat Height (Figure 62)................................................ 87
		3. Weight Adjustment (Figure 62)........................................................................ 87
		4. Adjusting Reclining (Figure 62)...................................................................... 87
		5. Moving the Whole Seat Setting Forward/Backward (Figure 62)........................................... 88
		6. Angle Adjustment of Armrest (Figure 63).............................................................. 88
		7. Headrest (Figure 63)................................................................................. 88
		Recommendations for Limiting Vibrations................................................................. 88
	Seat Belt................................................................................................... 89
		Seat Belt Locking and Unlocking......................................................................... 89
	Front Windows............................................................................................... 90
		Front Upper Window...................................................................................... 90
		Front Bottom Window..................................................................................... 91
	Door Side Latch............................................................................................. 91
	Cab Storage Compartments.................................................................................... 92
	Window Glass Breaking Tool.................................................................................. 93
	Safety Lever................................................................................................ 94
Operation....................................................................................................... 95
	To Handle a New Excavator................................................................................... 95
		Lubrication and Filters................................................................................. 95
	Starting and Stopping the Engine............................................................................ 96
		Inspection Before Starting Engine....................................................................... 96
		Operational Checks Before Starting Engine............................................................... 96
		Engine Start............................................................................................ 97
		Cold Weather Starting................................................................................... 99
		Hydraulic System Warmup................................................................................100
		Hydraulic System Warmup – Cold Weather.................................................................101
		Engine Shutdown.........................................................................................102
		Check and Confirmation After Stopping Engine............................................................103
		Starting Engine With a Booster Cable....................................................................104
	Travel......................................................................................................106
		General Travel Instructions.............................................................................106
		Travel Control Lever Operation..........................................................................109
		Travel Speed Switch.....................................................................................111
		Work Levers (Joysticks) (ISO Style).....................................................................111
		Blade Control Lever.....................................................................................113
	Operating Precautions.......................................................................................114
		Working in Water........................................................................................118
		Traveling on weak ground................................................................................119
		Grading.................................................................................................119
		Be careful of blade position............................................................................120
		Precautions for blade use...............................................................................120
		Use care when crowding (moving in) front attachment.....................................................120
		Be careful not to hit obstacles with blade..............................................................121
		Be careful of track shoes...............................................................................121
		Handle rubber crawler tracks carefully..................................................................121
	Parking Excavator...........................................................................................123
	Towing Procedure............................................................................................125
	Hydraulic Breaker...........................................................................................126
		Selection of Hydraulic Breaker..........................................................................126
		Hydraulic Hoses and Tubing for Breaker..................................................................126
		Hydraulic Breaker Operation.............................................................................126
		To activate breaker (S/N 1001 thru 1200, 31210 thru 32182)..............................................129
		To activate breaker (S/N 32183 and Up)..................................................................129
		Hydraulic Oil and Filter Service Intervals..............................................................130
	Operating Techniques........................................................................................131
		Lifting.................................................................................................131
	Operation Under Unusual Conditions..........................................................................133
		Operation In Extreme Cold...............................................................................133
		Operation In Extreme Heat...............................................................................134
		Operation In Dusty or Sandy Areas.......................................................................135
		Operation In Rainy or Humid Conditions..................................................................135
		Operation In Salt Water Areas...........................................................................135
		Operation at High Altitudes.............................................................................135
Inspection, Maintenance and Adjustment..........................................................................137
	Preventive Maintenance......................................................................................137
		Serial Numbers..........................................................................................138
		Safety Precautions......................................................................................138
	Preliminary Work Machine Setup for Maintenance..............................................................139
	Table of Recommended Lubricants.............................................................................141
	Fluid Capacities............................................................................................143
	Lubrication and Service Chart...............................................................................143
	Maintenance Intervals.......................................................................................147
		10 Hour / Daily Service.................................................................................147
		50 Hour / Weekly Service................................................................................147
		250 Hour / Monthly Service..............................................................................147
		500 Hour / 3 Month Service..............................................................................148
		1,000 Hour / 6 Month Service............................................................................148
		2,000 Hour / Yearly Service.............................................................................148
		4,000 Hour / Biennial Service...........................................................................148
		12,000 Hour / Six Year Service..........................................................................148
	10 Hour / Daily Service.....................................................................................149
		Grease Dozer Blade Pins.................................................................................149
		Grease Boom, Arm and Front Attachment Pins..............................................................149
		Grease Boom Swing Cylinder Head and Rod Pins (Optional).................................................149
		Check Engine Oil Level..................................................................................149
		Check Level of Hydraulic Oil Tank.......................................................................150
		Check for Leaks In Hydraulic System.....................................................................150
		Check Fuel Level........................................................................................151
		Check Fuel Water Separator..............................................................................152
		Check for Leaks in Fuel System..........................................................................152
		Check Oil Level of Swing Reduction Device...............................................................153
		Check Cooling System and Refill As Required.............................................................154
		Clean Dust Net in Front of Radiator.....................................................................155
		Check Level of Window Washer Liquid.....................................................................155
		Inspect Bucket Teeth and Side Cutters for Signs of Wear.................................................155
		Check Engine Fan Belt for Cracks, Wear and Correct Tension..............................................156
		Inspect Seat Belt for Proper Operation..................................................................156
		Inspect the Structure for Cracks and Faulty Welds.......................................................156
		Check the Operation of All Switches.....................................................................156
		Check the Operation of All Exterior Lights, Horn and Control Console Indicator and Monitor Lights.......157
		Start Engine, Check Starting Ability, and Observe Exhaust Color at Startup and at Normal Operati.......157
		Check Operation of All Controls.........................................................................157
		Inspect for Any Loose or Missing Nuts and Bolts.........................................................157
		Inspect the Track Assemblies for Proper Tension and Loose, Worn or Damaged Parts (Links, Shoes, R.......157
		Clean Engine Air Intake Precleaner......................................................................158
	50 Hour / Weekly Service....................................................................................159
		Perform All Daily Service Checks........................................................................159
		Grease Boom, Arm and Front Attachment Pins..............................................................159
		Grease Swing Bearing....................................................................................163
		Boom Swing Cylinder Head Pin............................................................................163
		Fuel Tank Drain Valve...................................................................................164
		Change Engine Oil and Filter (After First 50 Hours).....................................................164
		Check Battery Electrolyte Level and Condition...........................................................164
		Clean Fuel Tank Strainer................................................................................164
	250 Hour / Monthly Service..................................................................................165
		Perform All Daily and 50 Hour Service Checks............................................................165
		Change Swing Reduction Device Oil (Drain and Relief after First 250 Hours)..............................165
		Change Engine Oil and Filter............................................................................165
		Clean Outer Element of Two Stage Air Cleaner............................................................166
		Drain Water and Sediment from Hydraulic Oil Tank........................................................168
		Check Oil Level of Travel Reduction device (One On Each Side of Unit)...................................169
		Inspect Pins and Bushings of the Front End Attachments for Signs of Wear................................169
		Inspect Fuel System Hose Clamps.........................................................................169
		Replace Flow Full Hydraulic Oil Filter (After First 250 Hours)..........................................169
	500 Hour / 3 Month Service..................................................................................170
		Perform All Daily, 50, 100 and 250 Hour Service Checks..................................................170
		Grease Swing Gear Pinion Teeth (500 Hours)..............................................................170
		Change Fuel Filter......................................................................................170
		Replace Outer and Inner Air Cleaner Filters.............................................................171
		Clean Radiator, Oil Cooler and Air Conditioner Condenser Coil...........................................172
		Replace Full Flow Hydraulic Oil Filter..................................................................173
	1,000 Hour / 6 Month Service................................................................................174
		Perform All Daily, 50, 100, 250 and 500 Hour Service Checks.............................................174
		Grease Swing Reduction Device Bearing...................................................................174
		Change Swing Reduction Device Oil.......................................................................174
		Change Oil in Travel Reduction Device (One On Each Side of Unit)........................................176
		Change Radiator Coolant (Ethylene Glycol  Standard Life Antifreeze)....................................176
		Check Air Conditioner Refrigerant.......................................................................177
		Check, Adjust Valve Clearance **........................................................................178
		Check, Torque Head Bolts **.............................................................................178
		Clean Fuel Injection Priming Pump Strainer..............................................................178
	2,000 Hour / Yearly Service.................................................................................179
		Perform All Daily, 50, 150, 250, 500 and 1,000 Hour Service Checks......................................179
		Hydraulic Oil Exchange and Suction Strainer Cleaning....................................................179
		Change Radiator Coolant (Propylene Glycol  Extended Life Antifreeze)...................................181
		Check Alternator and Starter**..........................................................................182
		Check All Rubber Antivibration Shock Mounts............................................................182
		Perform and Record the Results of the Cycle Time Tests..................................................182
		Inspect Machine To Check for Cracked or Broken Welds or Other Structural Damage.........................182
	4,000 Hour / Biennial Service...............................................................................183
		Major Parts  Periodic Replacement......................................................................183
	12,000 Hour / Six Year Service..............................................................................184
		Hose Inservice Lifetime Limit (European Standard ISO8331 and EN982CEN)...............................184
	Air Conditioning System.....................................................................................185
	Bolt and Nut Inspection.....................................................................................186
	Bucket......................................................................................................187
		Bucket Tooth Replacement................................................................................187
		Bucket Oring Replacement...............................................................................188
	Bucket Shimming Procedures..................................................................................190
		New Bucket Installation.................................................................................190
		Shimming Procedures for Installed Bucket................................................................190
	Engine Cooling System.......................................................................................191
		General.................................................................................................191
		Antifreeze Concentration Tables.........................................................................192
	Electrical System...........................................................................................193
		Battery.................................................................................................193
		Fuse....................................................................................................195
	Fuel Transfer Pump..........................................................................................196
	Handling of Accumulator (If Equipped).......................................................................198
	Long Term Storage...........................................................................................199
	Maintenance in Special Conditions...........................................................................200
	Track Tension...............................................................................................201
	Venting and Priming Hydraulic System........................................................................204
		Main System Pump........................................................................................204
		Hydraulic Cylinders.....................................................................................204
		Swing Motor.............................................................................................205
		Air Release of Travel Motor.............................................................................205
		General Venting.........................................................................................205
Transportation..................................................................................................207
	Loading and Unloading.......................................................................................207
		Warning for Counterweight and Front Attachment Removal..................................................207
		Loading.................................................................................................208
		Unloading...............................................................................................210
	Lifting With Sling..........................................................................................210
Troubleshooting.................................................................................................211
	Attachments.................................................................................................211
	Center Joint................................................................................................211
	Control Lever...............................................................................................211
	Control Valve...............................................................................................212
	Hydraulic Cylinder..........................................................................................212
	Hydraulic Motor.............................................................................................213
	Hydraulic Pump..............................................................................................213
	Relief Valve................................................................................................214
	Swing System................................................................................................214
	Travel......................................................................................................215
Specification...................................................................................................217
	General Specifications......................................................................................217
	Dimensions..................................................................................................219
	Working Range...............................................................................................220
	Approximate Weight of Workload Materials....................................................................221
Index...........................................................................................................223

DAEWOO DOOSAN SOLAR 55V PLUS EXCAVATOR OPERATION AND MAINTENANCE MANUAL SERIAL NUMBER 1001 AND UP – PDF DOWNLOAD:

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• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.M