Daewoo Doosan WHEEL LOADER DL220-5 Operation & Maintenance Manual – PDF DOWNLOAD

Description

Daewoo Doosan WHEEL LOADER DL220-5 Operation & Maintenance Manual – PDF DOWNLOAD

DESCRIPTION:

Daewoo Doosan WHEEL LOADER DL220-5 Operation & Maintenance Manual – PDF DOWNLOAD

Foreword

• This Operation & Maintenance Manual was written to give owner or operator instructions on safe operation and maintenance of DOOSAN equipment. READ AND UNDERSTAND THIS OPERATION AND MAINTENANCE MANUAL BEFORE OPERATING YOUR DOOSAN EQUIPMENT. Keep this manual in the cabin so it is always available.
• If it is lost, order another one from your DOOSAN distributor. If there are any questions, contact your DOOSAN distributor. This manual may illustrate options and accessories not installed on your equipment. Any modification made without written authorization or approval from DOOSAN can create a safety hazard. Always replace parts with genuine DOOSAN parts or DOOSAN authorized replacement parts.

PRODUCT INFORMATION

Intended Use

The machine is intended to be used under normal conditions for applications described in this manual. If it is used for other purposes, or in potentially hazardous environments, special precautions must be followed and the machine must be equipped for such use. Examples include, but are not limited: falling object guards, work lights, etc. Do not engage in prohibited uses as described in this manual. Contact your DOOSAN distributor for further information.

Machine Capacity 

Do not exceed machine capacity by modifying machine or using unapproved attachments. Exceeding machine capacity can adversely affect machine performance characteristics such as: stability, system certifications such as brakes and steering, the Roll-over Protective Structure (ROPS) and can result in death or serious injury. Contact your DOOSAN distributor for further information.

Engine and Emission Control System Maintenance

Proper inspection, maintenance and repair is essential to keeping engine and machine systems properly operating. This includes proper inspection and maintenance of the machine’s emission control system. This could include machine and engine components, such as an EGR (Exhaust Gas Recirculation) system, fuel system, turbocharger, electrical system, air intake system and/or cooling system. As a heavy-duty off-road diesel engine owner, you are responsible for performing required maintenance. The required maintenance procedures are outlined in this Operation & Maintenance Manual, or Shop Manual. Do not remove, alter, or render inoperative, any emission control system
TABLE OF CONTENTS:

Daewoo Doosan WHEEL LOADER DL220-5 Operation & Maintenance Manual – PDF DOWNLOAD

DL220-5.........................................................................................................................................................  0
	Table of Contents...........................................................................................................................................  5
	Foreword....................................................................................................................................................  9
		Safety Messages......................................................................................................................................... 10
		AEM Safety Manual (North America Only).................................................................................................................. 11
		Product Information..................................................................................................................................... 12
			Intended Use........................................................................................................................................ 12
			Machine Capacity.................................................................................................................................... 12
			Engine and Emission Control System Maintenance...................................................................................................... 12
		Identification Plate.................................................................................................................................... 13
		Federal and California Emission Control Systems......................................................................................................... 14
			Limited Warranty for Non-road Engines (CI) (FDICL05.8LEA (DL06P))................................................................................... 14
	Safety...................................................................................................................................................... 17
		Safety Decals........................................................................................................................................... 18
			Information and Location for Safety Decals.......................................................................................................... 20
		General................................................................................................................................................. 30
			Safe Operation is Operator's Responsibility......................................................................................................... 30
			Know Your Machine................................................................................................................................... 30
			Proper Work Tools and Attachments................................................................................................................... 30
			Pressurized Fluids.................................................................................................................................. 31
			Flying or Falling Objects........................................................................................................................... 32
			Personal Protective Equipment (PPE)................................................................................................................. 32
			Correction of Machine Problems...................................................................................................................... 33
			Crushing and Cutting................................................................................................................................ 33
			Hot Coolant and Oils - Burn Prevention.............................................................................................................. 34
			Fire and Explosion Prevention....................................................................................................................... 34
			Fire Extinguisher and First-Aid Kit (Emergency Medical Kit)......................................................................................... 38
			Electrical System and Electrical Shock.............................................................................................................. 38
			Roll-over Protective Structure (ROPS)/ Falling Object Protective Structure (FOPS)................................................................... 39
		Operation............................................................................................................................................... 41
			Before Engine Starting.............................................................................................................................. 41
			Work Site........................................................................................................................................... 41
			Check Tire Pressure and Condition................................................................................................................... 42
			Mounting/Dismounting................................................................................................................................ 42
			Cleaning............................................................................................................................................ 43
			Operator Station.................................................................................................................................... 43
			Seat Belt........................................................................................................................................... 44
			Visibility Information.............................................................................................................................. 45
			Boost Starting or Charging Engine Batteries......................................................................................................... 46
			Starting Engine..................................................................................................................................... 47
			Traveling........................................................................................................................................... 47
			Lifting and Digging................................................................................................................................. 49
			Digging Beneath Overhangs........................................................................................................................... 49
			Digging Beneath Wheel Loader........................................................................................................................ 49
			Operation on Slopes................................................................................................................................. 50
			Attachment.......................................................................................................................................... 51
			Equipment Lowering with Engine Stopped.............................................................................................................. 51
			Preventing Risk of Injuries or Death From Boom and Bucket........................................................................................... 51
			Engine Stop......................................................................................................................................... 53
			Parking Machine..................................................................................................................................... 53
		Maintenance............................................................................................................................................. 54
			Warning Tag......................................................................................................................................... 56
			Cleaning............................................................................................................................................ 57
			Proper Tools and Clothing........................................................................................................................... 57
			Disassembling Precautions........................................................................................................................... 57
			Use of Lighting..................................................................................................................................... 58
			Fire and Explosion Prevention....................................................................................................................... 58
			Burn Prevention..................................................................................................................................... 59
			Rubber That Contains Fluorides...................................................................................................................... 60
			Rubber and Plastics................................................................................................................................. 61
			Welding Repairs..................................................................................................................................... 62
			Working on Machine.................................................................................................................................. 63
			Lock Inspection Covers.............................................................................................................................. 64
			Accumulator......................................................................................................................................... 64
			Compressed Air...................................................................................................................................... 64
			Supports and Blocking for Work Equipment............................................................................................................ 65
			High-pressure Lines, Tubes and Hoses................................................................................................................ 65
			Battery............................................................................................................................................. 66
			Preservation/Storing Machine........................................................................................................................ 67
		Transportation.......................................................................................................................................... 69
			Obey State and Local Over-the-Road Laws and Regulations............................................................................................. 69
			Loading and Unloading............................................................................................................................... 69
			Transporting Machine................................................................................................................................ 70
		Environment and Circumstances........................................................................................................................... 71
			Work Site Areas Requiring Extra Caution............................................................................................................. 71
			High-voltage Cables................................................................................................................................. 73
			Underground Operation............................................................................................................................... 73
			Working in Water.................................................................................................................................... 74
			Working in Contaminated Environment................................................................................................................. 74
			Operation in Extreme Conditions..................................................................................................................... 75
			Exhaust Ventilation................................................................................................................................. 79
			Asbestos Information................................................................................................................................ 79
			Silica Dust Information............................................................................................................................. 80
			Disposal of Hazardous Materials..................................................................................................................... 80
			Sound............................................................................................................................................... 81
			Vibration Information............................................................................................................................... 81
	Operating Controls.......................................................................................................................................... 83
		Component Locations..................................................................................................................................... 84
		Operator's Area......................................................................................................................................... 87
		Steering Console and Pedals............................................................................................................................. 88
			1. Horn Button (Two Places)......................................................................................................................... 89
			2. Combination Switch............................................................................................................................... 90
			3. Accelerator Pedal................................................................................................................................ 91
			4. Steering Wheel Adjustment Lever.................................................................................................................. 91
			5. Brake Pedal (Right and Left Pedals).............................................................................................................. 92
			6. Steering Wheel................................................................................................................................... 92
			7. Kick-down Button (Two Places).................................................................................................................... 93
			8. Transmission Lever............................................................................................................................... 93
			9. Front Instrument Panel........................................................................................................................... 94
			10. Hour Meter...................................................................................................................................... 94
			11. Front Keypad.................................................................................................................................... 95
			12. Hazard Warning Light Switch..................................................................................................................... 97
			13. DeSOx Switch.................................................................................................................................... 98
			14. Differential Lock Button (Manual/Optional)...................................................................................................... 98
		Front Instrument Panel.................................................................................................................................. 99
			Gauges.............................................................................................................................................. 99
			Warning and Indicator Lights........................................................................................................................ 99
			Password Activated..................................................................................................................................100
			1. Speedometer......................................................................................................................................100
			2. Multifunction Gauge and Graphic Information Display..............................................................................................100
			3. Left Turn and Hazard Warning Light...............................................................................................................101
			4. Parking Brake Indicator Light....................................................................................................................101
			5. Right Turn and Hazard Warning Light..............................................................................................................101
			6. Brake Fluid Pressure Warning Light...............................................................................................................102
			7. Air Cleaner Clogged Warning Light................................................................................................................102
			8. High Beam Indicator Light........................................................................................................................102
			9. Emergency Steering Indicator Light (Optional)....................................................................................................103
			10. Mirror Heater Indicator Light...................................................................................................................103
			11. Work Light Indicator Light......................................................................................................................103
		Multifunction Gauge and Graphic Information Display.....................................................................................................104
			Multifunction Gauge and Graphic Information Display Switches........................................................................................104
			Multifunction Gauge and Graphic Information Display.................................................................................................106
			Warning Pop-up......................................................................................................................................119
			User Menu...........................................................................................................................................121
		Right Side Switch Panel.................................................................................................................................138
			1. FNR Lever (Standard).............................................................................................................................139
			1A. Finger Tip Lever (Optional).....................................................................................................................140
			2. Kick-down Button (Two Places)....................................................................................................................142
			3. Horn Button (Two Places).........................................................................................................................142
			4. Starter Switch...................................................................................................................................143
			5. Parking Brake Switch.............................................................................................................................143
			6. Pilot Cutoff Switch..............................................................................................................................144
			7. Headlight Switch.................................................................................................................................144
			8. Stand Keypad.....................................................................................................................................145
			9. Power Socket for 12 Volt.........................................................................................................................149
			10. Cigarette Lighter...............................................................................................................................150
			11. F/R (Forward/Reverse) Selector Switch...........................................................................................................150
			12. F/R (Forward/Reverse) Control Switch............................................................................................................150
		Various Cabin Locations.................................................................................................................................151
			1. Cabin Light......................................................................................................................................152
			2. Stereo/CD Player (Optional)......................................................................................................................152
			3. Heater and Air Conditioner Control Panel.........................................................................................................152
			4. Quick Coupler Switch (Optional)..................................................................................................................153
			5. Unified Antenna..................................................................................................................................153
			6. Speakers.........................................................................................................................................153
			7. Storage Compartments.............................................................................................................................154
			8. Electrical Box...................................................................................................................................154
			9. Emergency Start Switch...........................................................................................................................154
		Heater and Air Conditioner Operation....................................................................................................................155
			Location of Controls and Vents......................................................................................................................155
			Control Panel.......................................................................................................................................156
			Memory Function.....................................................................................................................................160
			Additional Operating Instructions...................................................................................................................160
		Stereo/CD Player (Optional).............................................................................................................................161
			Stereo..............................................................................................................................................161
			CD Player (Optional)................................................................................................................................161
		Seat Adjustment W/Air Suspension and Heater.............................................................................................................162
			1. Adjusting Seat Forward/Backward Lever............................................................................................................162
			2. Seat Height and Weight Adjustment Knob...........................................................................................................162
			3. Backrest Adjustment Lever........................................................................................................................162
			4. Lumbar Control Knob..............................................................................................................................162
			5. Adjustment of Armrest Height.....................................................................................................................163
			6. Heating Operator's Seat (Optional)...............................................................................................................163
		Seat Adjustment.........................................................................................................................................164
			1. Weight Adjustment................................................................................................................................164
			2. Height Adjustment................................................................................................................................164
			3. Seat Pan Angle Adjustment........................................................................................................................165
			4. Seat Depth Adjustment............................................................................................................................165
			5. Absorber.........................................................................................................................................165
			6. Armrest Adjustment...............................................................................................................................166
			7. Armrests.........................................................................................................................................166
			8. Headrest.........................................................................................................................................166
			9. Seat Heater......................................................................................................................................167
			10. Lumbar Support..................................................................................................................................167
			11. Backrest Adjustment.............................................................................................................................167
			12. Fore/Aft Isolator...............................................................................................................................168
			13. Fore/Aft Adjustment.............................................................................................................................168
			Recommendations for Limiting Vibrations.............................................................................................................169
		Seat Belt...............................................................................................................................................170
			Seat Belt Locking and Unlocking.....................................................................................................................170
		Door Side Latch.........................................................................................................................................171
		Arm Rest................................................................................................................................................172
		Fuse Box/Relay..........................................................................................................................................172
			Fuse Boxes..........................................................................................................................................172
			Relays..............................................................................................................................................174
			Circuit Breaker.....................................................................................................................................174
		Wheel Chocks............................................................................................................................................174
	Operation...................................................................................................................................................175
		To Operate a New Wheel Loader...........................................................................................................................175
			Monitoring System...................................................................................................................................175
			New Machine Break-in Procedures.....................................................................................................................175
		Starting and Stopping Engine............................................................................................................................176
			Inspection Before Starting Engine...................................................................................................................176
			Operational Checks Before Starting Engine...........................................................................................................179
			Engine Start........................................................................................................................................180
			After start limit logic.............................................................................................................................184
			Automatic Warming Up Operation......................................................................................................................184
			Cold Weather Starting...............................................................................................................................185
			Fuel Heater Switch..................................................................................................................................186
			Plug Heater (Optional)..............................................................................................................................186
			Starting Engine With a Booster Cable................................................................................................................188
		Emission Control System.................................................................................................................................190
			Reaction at Low Reductant Level.....................................................................................................................190
			Reaction to Faults in SCR System - EPA..............................................................................................................190
			Reaction to Blocked EGR Valve and Malfunction of the Monitoring - EU................................................................................191
			Reaction to Interruption of Dosing and Reagent Quality - EU.........................................................................................191
			DeSOx...............................................................................................................................................192
			Coolant Temperature.................................................................................................................................195
			Engine Oil Pressure.................................................................................................................................196
			Charging Indicator Light............................................................................................................................196
			Stopping Engine.....................................................................................................................................196
			Checks and Maintenance After Stopping Engine........................................................................................................198
		Machine Travel..........................................................................................................................................199
		If Engine Stalls While Traveling........................................................................................................................202
		Working in Water........................................................................................................................................202
		Towing..................................................................................................................................................203
		F/R (Forward/Reverse) Travel Control System.............................................................................................................205
		Machine Shut Down.......................................................................................................................................206
		Operation of Attachment.................................................................................................................................208
			Arm Angle Sensor Switch.............................................................................................................................208
		Bucket Angle Indicator..................................................................................................................................208
		Adjustment of Bucket Position Switch....................................................................................................................209
		Operation Under Abnormal Conditions.....................................................................................................................210
			Operation in Extreme Cold...........................................................................................................................210
			Operation in Extreme Heat...........................................................................................................................212
			Operation in Dusty and Sandy Areas..................................................................................................................213
			Operation in Rainy or Humid Conditions..............................................................................................................213
			Operation in Saltwater Areas........................................................................................................................213
			Operation at High Altitudes.........................................................................................................................214
			Operation During Electrical Storms..................................................................................................................214
		Long Term Storage.......................................................................................................................................215
			Before Storage......................................................................................................................................215
			During Storage......................................................................................................................................216
			After Storage.......................................................................................................................................216
	Inspection, Maintenance and Adjustment......................................................................................................................217
		Maintenance Information.................................................................................................................................217
			Safety Precautions..................................................................................................................................220
			Arrival Inspections and Delivery Instructions.......................................................................................................220
		Machine Setup Position for Maintenance..................................................................................................................221
		Maintenance Handling Access.............................................................................................................................223
			Entering/Leaving/Climbing On Machine................................................................................................................223
			Service Position....................................................................................................................................224
		Handling Oil, Fuel, DEF (AdBlue) Coolant................................................................................................................225
			Oil.................................................................................................................................................225
			Fuel................................................................................................................................................225
			DEF (AdBlue)........................................................................................................................................227
			Coolant and Water for Dilution......................................................................................................................228
			Grease..............................................................................................................................................228
			Filters.............................................................................................................................................229
		Electrical System Maintenance...........................................................................................................................229
		Recommend Fuel, Coolant, and Lubricant..................................................................................................................230
			Lubrication.........................................................................................................................................230
			Before Service Instructions.........................................................................................................................231
			Fire Prevention Measures............................................................................................................................233
			Working on Painted Surfaces.........................................................................................................................234
			Methods and Precautionary Measures When Removing Paint..............................................................................................235
			Rubber That Contains Fluorides......................................................................................................................235
			Rubber and Plastics.................................................................................................................................236
		Preventive Maintenance..................................................................................................................................237
			Product Identification Number (PIN) Location........................................................................................................237
			Component Serial Numbers............................................................................................................................238
			Engine Identification...............................................................................................................................238
		Table of Recommended Lubricants.........................................................................................................................239
		Transmission Oil........................................................................................................................................242
			Oil Grade of Transmission...........................................................................................................................242
		Axle Oils...............................................................................................................................................243
			Oil Grade ZF-Powerfluid.............................................................................................................................243
		Fluid Capacities........................................................................................................................................244
		Lubrication and Service Chart...........................................................................................................................245
			Greasing Bearings...................................................................................................................................245
			Symbols for Lubrication and Service Chart...........................................................................................................245
			Lubrication and Service Chart.......................................................................................................................246
		Maintenance Intervals...................................................................................................................................248
		10 Hour / Daily Service.................................................................................................................................250
			Grease Front Attachment Pins........................................................................................................................250
			Check Engine Oil Level..............................................................................................................................250
			Check Transmission Oil Level........................................................................................................................251
			Check Hydraulic System Oil Level....................................................................................................................252
			Check for Leaks in Hydraulic System.................................................................................................................253
			Fill Fuel Tank......................................................................................................................................253
			Check for Leaks in Fuel System......................................................................................................................254
			Fill DEF (AdBlue) Tank..............................................................................................................................254
			Check Coolant Level.................................................................................................................................255
			Check Level of Windshield Washer Liquid.............................................................................................................255
			Fuel Water Trap.....................................................................................................................................256
			Inspect Bucket Teeth and Side Cutters for Signs of Wear.............................................................................................256
			Inspect Cooling Fan Blade...........................................................................................................................257
			Check Engine Air Intake Precleaner..................................................................................................................257
			Check Air Intake System.............................................................................................................................257
			Inspect Seat Belt for Proper Operation..............................................................................................................258
			Inspect Mirrors for Damage and Adjust and Clean as Required.........................................................................................258
			Inspect Structure for Cracks and Faulty Welds.......................................................................................................258
			Check Operation of All Switches.....................................................................................................................258
			Check Operation of All Exterior Lights, Horn and Control Console Indicator and Monitor Lights.......................................................258
			Start Engine, Check Starting Ability, and Observe Exhaust Color at Start-up and at Normal Operating Temperature. Listen for Any Abnormal Sounds.....259
			Check That Back up Alarm and Rear Camera (If equipped) is Working Properly..........................................................................259
			Inspect All Tires for Correct Tire Pressure and Signs of Damage or Abnormal Wear....................................................................259
			Check Operation of All Controls and Linkages........................................................................................................259
		50 Hour / Weekly Service................................................................................................................................260
			Perform All Daily Service Checks....................................................................................................................260
			Grease Front Attachment Pins........................................................................................................................260
			Grease Steering Cylinder Rod and Head Ends..........................................................................................................263
			Grease Upper and Lower Center Pins..................................................................................................................264
			Change Engine Oil and Filter (After First 50 Hours).................................................................................................264
			Change Hydraulic Full Flow Filter (After First 50 Hours)............................................................................................264
			Check Air Conditioner and Alternator Belt Tension (After First 50 Hours)............................................................................264
			Clean Exterior of Radiator, Oil Cooler and Air Conditioner Condenser................................................................................265
			Clean Air Conditioner Outer Filter..................................................................................................................265
			Drain Water and Sediment from Fuel Tank.............................................................................................................266
		250 Hour / Monthly Service..............................................................................................................................267
			Perform All Daily and 50 Hour Service Checks........................................................................................................267
			Braking - Test......................................................................................................................................267
			Drain Water From Hydraulic Oil Tank.................................................................................................................271
			Check Air Conditioner and Alternator Belt Tension...................................................................................................272
			Check Engine Drive Belt Wear........................................................................................................................273
			Grease Driveshafts..................................................................................................................................274
			Change Transmission Oil and Filter (After First 250 Hours)..........................................................................................275
		500 Hour / 3 Month Service..............................................................................................................................276
			Perform All Daily, 50 and 250 Hour Service Checks...................................................................................................276
			Change Engine Oil and Filter........................................................................................................................276
			Clean Exterior of Radiator, Oil Cooler and Air Conditioner Condenser................................................................................277
			Change Water Separator..............................................................................................................................278
			Clean Outer Air Cleaner Filter......................................................................................................................278
			Clean Air Conditioner Inner Filter..................................................................................................................280
			Change Axle Differential and Planetaries Oil (After First 500 Hours)................................................................................280
			Change Air Conditioner Outer Filter.................................................................................................................280
			Change Main Fuel Filter.............................................................................................................................281
			Check Hydraulic Oil Contamination...................................................................................................................282
		1,000 Hour / 6 Month Service............................................................................................................................283
			Perform All Daily, 50, 250, and 500 Hour Service Checks.............................................................................................283
			Drain and Change Transmission Oil and Filter........................................................................................................283
			Change Air Conditioner Inner Filter.................................................................................................................284
			Check and Adjust Engine.............................................................................................................................284
			Clean Fuel Tank and Strainer........................................................................................................................285
			Check Air Conditioner Refrigerant...................................................................................................................286
			Change Air Breather Filter..........................................................................................................................287
			Change Hydraulic Full Flow Filter...................................................................................................................288
			Change Fuel Cap Filter..............................................................................................................................289
		1,500 Hour / 9 Month Service............................................................................................................................291
			Perform All Daily, 50, 250 and 500 Hour Service Checks..............................................................................................291
			Change Axle Differential and Planetaries Oil........................................................................................................291
		2,000 Hour / Yearly Service.............................................................................................................................293
			Perform All Daily, 50, 250, 500 and 1,000 Hour Service Checks.......................................................................................293
			Change Outer Air Cleaner Filter.....................................................................................................................293
			Change Inner Air Cleaner Filter.....................................................................................................................293
			Check Steering, Brake, Driveshaft, Engine, and Fuel System..........................................................................................293
			Change Pipes and Hoses..............................................................................................................................293
			Change Radiator Coolant.............................................................................................................................294
			Change Hydraulic Oil and Clean Oil Suction Strainer.................................................................................................295
			Bleed Brakes........................................................................................................................................297
			Check Brake Accumulator.............................................................................................................................298
			Check Axle Brake Disk Wear Measurement..............................................................................................................299
		4,500 Hour / Biennial Service...........................................................................................................................300
			Change DEF (AdBlue) Filter..........................................................................................................................300
		12,000 Hour / 6 Year Service............................................................................................................................303
			Hose In-service Lifetime Limit (European Standard ISO 8331 and EN982 CEN)...........................................................................303
		Standard Bolt Torque Chart..............................................................................................................................304
			Tightening Torque Specifications for Metric Bolts (For coated threads, prelubricated assemblies)....................................................304
		Electrical System.......................................................................................................................................305
			Check Battery Condition.............................................................................................................................305
		Engine Cooling System...................................................................................................................................306
			General.............................................................................................................................................306
			Antifreeze Concentration Tables.....................................................................................................................308
			Table of Standards for Allowed Tap Water............................................................................................................308
		Handling of Accumulator.................................................................................................................................309
			Pilot Accumulator...................................................................................................................................309
			Brake Accumulators..................................................................................................................................310
			LIS Accumulator.....................................................................................................................................310
			Steering Accumulator................................................................................................................................310
		Hydraulic Pressure Checks...............................................................................................................................311
			Steering Pump Load Sensing Pressure.................................................................................................................311
			Pilot Supply Pressure...............................................................................................................................312
			Main Pump Pressure..................................................................................................................................312
			Brake Charging Pressure.............................................................................................................................312
			Transmission Clutch Pressure........................................................................................................................313
			Main Pump Load Sensing Pressure.....................................................................................................................313
			Fan Motor Pressure and Fan Speed....................................................................................................................314
		Long Term Storage.......................................................................................................................................316
			Cleaning............................................................................................................................................316
			Hydraulic System....................................................................................................................................316
			Lubrication.........................................................................................................................................316
			Battery.............................................................................................................................................316
			Cooling System Care.................................................................................................................................316
		Parking Brake Adjustment................................................................................................................................317
			Emergency Release of Parking Brake..................................................................................................................317
			Adjustment Procedure for Parking Brake..............................................................................................................318
		Severe Conditions Maintenance...........................................................................................................................319
		Tires...................................................................................................................................................320
			Inflating Tires.....................................................................................................................................320
			Wheel Nut, Tightening Check.........................................................................................................................320
			Wheel Nut Torque....................................................................................................................................321
			Check Tire for Damage...............................................................................................................................321
			Recommended Air Pressure............................................................................................................................322
		Transmission Recalibration..............................................................................................................................323
	Transportation..............................................................................................................................................325
		Transporting Machine....................................................................................................................................325
			Unloading...........................................................................................................................................328
		Lifting Machine.........................................................................................................................................329
	Troubleshooting.............................................................................................................................................331
		Braking.................................................................................................................................................331
		Electrical System.......................................................................................................................................332
		Engine..................................................................................................................................................332
		Hydraulic System........................................................................................................................................335
		Steering................................................................................................................................................337
		Travel System...........................................................................................................................................338
			General.............................................................................................................................................338
	Specification...............................................................................................................................................341
		General Specifications..................................................................................................................................342
		Working Range and Dimensions............................................................................................................................344
		Working Capacities......................................................................................................................................346
			Bucket Capacity.....................................................................................................................................346
			Stability...........................................................................................................................................346
		Approximate Weight of Workload Materials................................................................................................................347
			Material Weight.....................................................................................................................................347
	Index.......................................................................................................................................................349

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• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

S.M