Daewoo Doosan WHEEL LOADER DL250-5DL250TC-5 Operation & Maintenance Manual 950106-01251NA-3 – PDF DOWNLOAD

Description

Daewoo Doosan WHEEL LOADER DL250-5DL250TC-5 Operation & Maintenance Manual 950106-01251NA-3 – PDF DOWNLOAD

DESCRIPTION:

Daewoo Doosan WHEEL LOADER DL250-5DL250TC-5 Operation & Maintenance Manual 950106-01251NA-3 – PDF DOWNLOAD

Foreword

• This Operation & Maintenance Manual was written to give owner or operator instructions on safe operation and maintenance of DOOSAN equipment. READ AND UNDERSTAND THIS OPERATION AND MAINTENANCE MANUAL BEFORE OPERATING YOUR DOOSAN EQUIPMENT. Keep this manual in the cabin so it is always available.
• If it is lost, order another one from your DOOSAN distributor. If there are any questions, contact your DOOSAN distributor. This manual may illustrate options and accessories not installed on your equipment.
• Any modification made without written authorization or approval from DOOSAN can create a safety hazard. Always replace parts with genuine DOOSAN parts or DOOSAN authorized replacement parts.

SAFETY MESSAGES

Safety messages and safety decals included in this manual and on the machine provide instructions how to operate, service and maintain the machine. Safety messages and safety decals indicate potential hazards and describe safety precautions required to avoid hazards. Operator and maintenance personnel should read and understand these safety messages and decals before beginning operation or maintenance

Signal Words

The signal words “DANGER”, “WARNING”, “CAUTION” are used throughout safety messages and safety decals in this manual or on the machine. They indicate an existence of, and the relative seriousness of, a hazard. All three indicate that a safety risk is involved. Observe the precautions indicated whenever a Safety Alert Symbol is present, no matter which signal word appears next to it.

PRODUCT INFORMATION

Intended Use The machine is intended to be used under normal conditions for applications described in this manual. If it is used for other purposes, or in potentially hazardous environments, special precautions must be followed and the machine must be equipped for such use. Examples include, but are not limited: falling object guards, work lights, etc. Do not engage in prohibited uses as described in this manual. Contact your DOOSAN distributor for further information

Machine Capacity

Do not exceed machine capacity by modifying machine or using unapproved attachments. Exceeding machine capacity can adversely affect machine performance characteristics such as: stability, system certifications such as brakes and steering, the Roll-over Protective Structure (ROPS) and can result in death or serious injury. Contact your DOOSAN distributor for further information.

Engine and Emission Control System Maintenance

Proper inspection, maintenance and repair is essential to keeping engine and machine systems properly operating. This includes proper inspection and maintenance of the machine’s emission control system. This could include machine and engine components, such as an EGR (Exhaust Gas Recirculation) system, fuel system, turbocharger, electrical system, air intake system and/or cooling system. As a heavy-duty off-road diesel engine owner, you are responsible for performing required maintenance. The required maintenance procedures are outlined in this Operation & Maintenance Manual, or Shop Manual. Do not remove, alter, or render inoperative, any emission control system

TABLE OF CONTENTS:

Daewoo Doosan WHEEL LOADER DL250-5DL250TC-5 Operation & Maintenance Manual 950106-01251NA-3 – PDF DOWNLOAD

DL250-5/DL250TC-5...............................................................................................................................................  0
	Table of Contents...........................................................................................................................................  5
	Foreword....................................................................................................................................................  9
		Safety Messages......................................................................................................................................... 10
		AEM Safety Manual (North America Only).................................................................................................................. 11
		Product Information..................................................................................................................................... 12
			Intended Use........................................................................................................................................ 12
			Machine Capacity.................................................................................................................................... 12
			Engine and Emission Control System Maintenance...................................................................................................... 12
		Identification Plate.................................................................................................................................... 13
		Federal and California Emission Control Systems......................................................................................................... 14
			Limited Warranty for Non-road Engines (CI) (FDICL05.8LEA (DL06P))................................................................................... 14
	Safety...................................................................................................................................................... 17
		Safety Decals........................................................................................................................................... 18
			Information and Location for Safety Decals.......................................................................................................... 20
		General................................................................................................................................................. 30
			Safe Operation is Operator's Responsibility......................................................................................................... 30
			Know Your Machine................................................................................................................................... 30
			Proper Work Tools and Attachments................................................................................................................... 30
			Pressurized Fluids.................................................................................................................................. 31
			Flying or Falling Objects........................................................................................................................... 32
			Personal Protective Equipment (PPE)................................................................................................................. 32
			Correction of Machine Problems...................................................................................................................... 33
			Crushing and Cutting................................................................................................................................ 33
			Hot Coolant and Oils - Burn Prevention.............................................................................................................. 34
			Fire and Explosion Prevention....................................................................................................................... 34
			Fire Extinguisher and First-Aid Kit (Emergency Medical Kit)......................................................................................... 38
			Electrical System and Electrical Shock.............................................................................................................. 38
			Roll-over Protective Structure (ROPS)/ Falling Object Protective Structure (FOPS)................................................................... 39
		Operation............................................................................................................................................... 41
			Before Engine Starting.............................................................................................................................. 41
			Work Site........................................................................................................................................... 41
			Check Tire Pressure and Condition................................................................................................................... 42
			Mounting/Dismounting................................................................................................................................ 42
			Cleaning............................................................................................................................................ 43
			Operator Station.................................................................................................................................... 43
			Seat Belt........................................................................................................................................... 44
			Visibility Information.............................................................................................................................. 45
			Boost Starting or Charging Engine Batteries......................................................................................................... 46
			Starting Engine..................................................................................................................................... 47
			Traveling........................................................................................................................................... 47
			Lifting and Digging................................................................................................................................. 49
			Digging Beneath Overhangs........................................................................................................................... 49
			Digging Beneath Wheel Loader........................................................................................................................ 49
			Operation on Slopes................................................................................................................................. 50
			Attachment.......................................................................................................................................... 51
			Equipment Lowering with Engine Stopped.............................................................................................................. 51
			Preventing Risk of Injuries or Death From Boom and Bucket........................................................................................... 51
			Engine Stop......................................................................................................................................... 53
			Parking Machine..................................................................................................................................... 53
		Maintenance............................................................................................................................................. 54
			Warning Tag......................................................................................................................................... 56
			Cleaning............................................................................................................................................ 57
			Proper Tools and Clothing........................................................................................................................... 57
			Disassembling Precautions........................................................................................................................... 57
			Use of Lighting..................................................................................................................................... 58
			Fire and Explosion Prevention....................................................................................................................... 58
			Burn Prevention..................................................................................................................................... 59
			Rubber That Contains Fluorides...................................................................................................................... 60
			Rubber and Plastics................................................................................................................................. 61
			Welding Repairs..................................................................................................................................... 62
			Working on Machine.................................................................................................................................. 63
			Lock Inspection Covers.............................................................................................................................. 64
			Accumulator......................................................................................................................................... 64
			Compressed Air...................................................................................................................................... 64
			Supports and Blocking for Work Equipment............................................................................................................ 65
			High-pressure Lines, Tubes and Hoses................................................................................................................ 65
			Battery............................................................................................................................................. 66
			Preservation/Storing Machine........................................................................................................................ 67
		Transportation.......................................................................................................................................... 69
			Obey State and Local Over-the-Road Laws and Regulations............................................................................................. 69
			Loading and Unloading............................................................................................................................... 69
			Transporting Machine................................................................................................................................ 70
		Environment and Circumstances........................................................................................................................... 71
			Work Site Areas Requiring Extra Caution............................................................................................................. 71
			High-voltage Cables................................................................................................................................. 73
			Underground Operation............................................................................................................................... 73
			Working in Water.................................................................................................................................... 74
			Working in Contaminated Environment................................................................................................................. 74
			Operation in Extreme Conditions..................................................................................................................... 75
			Exhaust Ventilation................................................................................................................................. 79
			Asbestos Information................................................................................................................................ 79
			Silica Dust Information............................................................................................................................. 80
			Disposal of Hazardous Materials..................................................................................................................... 80
			Sound............................................................................................................................................... 81
			Vibration Information............................................................................................................................... 81
	Operating Controls.......................................................................................................................................... 83
		Component Locations..................................................................................................................................... 84
		Operator's Area......................................................................................................................................... 88
		Steering Console and Pedals............................................................................................................................. 89
			1. Horn Button (Two Places)......................................................................................................................... 90
			2. Combination Switch............................................................................................................................... 91
			3. Accelerator Pedal................................................................................................................................ 92
			4. Steering Wheel Adjustment Lever.................................................................................................................. 92
			5. Brake Pedal (Right and Left Pedals).............................................................................................................. 93
			6. Steering Wheel................................................................................................................................... 93
			7. Kick-down Button (Two Places).................................................................................................................... 94
			8. Transmission Lever............................................................................................................................... 94
			9. Front Instrument Panel........................................................................................................................... 95
			10. Hour Meter...................................................................................................................................... 95
			11. Front Keypad.................................................................................................................................... 96
			12. Hazard Warning Light Switch..................................................................................................................... 98
			13. DeSOx Switch.................................................................................................................................... 99
			14. Differential Lock Button (Manual/Optional)...................................................................................................... 99
		Front Instrument Panel..................................................................................................................................100
			Gauges..............................................................................................................................................100
			Warning and Indicator Lights........................................................................................................................100
			Password Activated..................................................................................................................................101
			1. Speedometer......................................................................................................................................101
			2. Multifunction Gauge and Graphic Information Display..............................................................................................101
			3. Left Turn and Hazard Warning Light...............................................................................................................102
			4. Parking Brake Indicator Light....................................................................................................................102
			5. Right Turn and Hazard Warning Light..............................................................................................................102
			6. Brake Fluid Pressure Warning Light...............................................................................................................103
			7. Air Cleaner Clogged Warning Light................................................................................................................103
			8. High Beam Indicator Light........................................................................................................................103
			9. Emergency Steering Indicator Light (Optional)....................................................................................................104
			10. Mirror Heater Indicator Light...................................................................................................................104
			11. Work Light Indicator Light......................................................................................................................104
		Multifunction Gauge and Graphic Information Display.....................................................................................................105
			Multifunction Gauge and Graphic Information Display Switches........................................................................................105
			Multifunction Gauge and Graphic Information Display.................................................................................................107
			Warning Pop-up......................................................................................................................................120
			User Menu...........................................................................................................................................122
		Right Side Switch Panel.................................................................................................................................139
			1. FNR Lever (Standard).............................................................................................................................140
			1A. Finger Tip Lever (Optional).....................................................................................................................141
			2. Kick-down Button (Two Places)....................................................................................................................143
			3. Horn Button (Two Places).........................................................................................................................143
			4. Starter Switch...................................................................................................................................144
			5. Parking Brake Switch.............................................................................................................................144
			6. Pilot Cutoff Switch..............................................................................................................................145
			7. Headlight Switch.................................................................................................................................145
			8. Stand Keypad.....................................................................................................................................146
			9. Power Socket for 12 Volt.........................................................................................................................150
			10. Cigarette Lighter...............................................................................................................................151
			11. F/R (Forward/Reverse) Selector Switch...........................................................................................................151
			12. F/R (Forward/Reverse) Control Switch............................................................................................................151
		Various Cabin Locations.................................................................................................................................152
			1. Cabin Light......................................................................................................................................153
			2. Stereo/CD Player (Optional)......................................................................................................................153
			3. Heater and Air Conditioner Control Panel.........................................................................................................153
			4. Quick Coupler Switch (Optional)..................................................................................................................154
			5. Unified Antenna..................................................................................................................................154
			6. Speakers.........................................................................................................................................154
			7. Storage Compartments.............................................................................................................................155
			8. Electrical Box...................................................................................................................................155
			9. Emergency Start Switch...........................................................................................................................155
		Heater and Air Conditioner Operation....................................................................................................................156
			Location of Controls and Vents......................................................................................................................156
			Control Panel.......................................................................................................................................157
			Memory Function.....................................................................................................................................161
			Additional Operating Instructions...................................................................................................................161
		Stereo/CD Player (Optional).............................................................................................................................162
			Stereo..............................................................................................................................................162
			CD Player (Optional)................................................................................................................................162
		Seat Adjustment W/Air Suspension and Heater.............................................................................................................163
			1. Adjusting Seat Forward/Backward Lever............................................................................................................163
			2. Seat Height and Weight Adjustment Knob...........................................................................................................163
			3. Backrest Adjustment Lever........................................................................................................................163
			4. Lumbar Control Knob..............................................................................................................................163
			5. Adjustment of Armrest Height.....................................................................................................................164
			6. Heating Operator's Seat (Optional)...............................................................................................................164
		Seat Adjustment.........................................................................................................................................165
			1. Weight Adjustment................................................................................................................................165
			2. Height Adjustment................................................................................................................................165
			3. Seat Pan Angle Adjustment........................................................................................................................166
			4. Seat Depth Adjustment............................................................................................................................166
			5. Absorber.........................................................................................................................................166
			6. Armrest Adjustment...............................................................................................................................167
			7. Armrests.........................................................................................................................................167
			8. Headrest.........................................................................................................................................167
			9. Seat Heater......................................................................................................................................168
			10. Lumbar Support..................................................................................................................................168
			11. Backrest Adjustment.............................................................................................................................168
			12. Fore/Aft Isolator...............................................................................................................................169
			13. Fore/Aft Adjustment.............................................................................................................................169
			Recommendations for Limiting Vibrations.............................................................................................................170
		Seat Belt...............................................................................................................................................171
			Seat Belt Locking and Unlocking.....................................................................................................................171
		Door Side Latch.........................................................................................................................................172
		Arm Rest................................................................................................................................................173
		Fuse Box/Relay..........................................................................................................................................173
			Fuse Boxes..........................................................................................................................................173
			Relays..............................................................................................................................................175
			Circuit Breaker.....................................................................................................................................175
		Wheel Chocks............................................................................................................................................175
	Operation...................................................................................................................................................177
		To Operate a New Wheel Loader...........................................................................................................................177
			Monitoring System...................................................................................................................................177
			New Machine Break-in Procedures.....................................................................................................................177
		Starting and Stopping Engine............................................................................................................................178
			Inspection Before Starting Engine...................................................................................................................178
			Operational Checks Before Starting Engine...........................................................................................................181
			Engine Start........................................................................................................................................182
			After start limit logic.............................................................................................................................186
			Automatic Warming Up Operation......................................................................................................................186
			Cold Weather Starting...............................................................................................................................187
			Fuel Heater Switch..................................................................................................................................188
			Plug Heater (Optional)..............................................................................................................................188
			Starting Engine With a Booster Cable................................................................................................................190
		Emission Control System.................................................................................................................................192
			Reaction at Low Reductant Level.....................................................................................................................192
			Reaction to Faults in SCR System - EPA..............................................................................................................192
			Reaction to Blocked EGR Valve and Malfunction of the Monitoring - EU................................................................................193
			Reaction to Interruption of Dosing and Reagent Quality - EU.........................................................................................193
			DeSOx...............................................................................................................................................194
			Coolant Temperature.................................................................................................................................197
			Engine Oil Pressure.................................................................................................................................198
			Charging Indicator Light............................................................................................................................198
			Stopping Engine.....................................................................................................................................198
			Checks and Maintenance After Stopping Engine........................................................................................................200
		Machine Travel..........................................................................................................................................201
		If Engine Stalls While Traveling........................................................................................................................204
		Working in Water........................................................................................................................................204
		Towing..................................................................................................................................................205
		F/R (Forward/Reverse) Travel Control System.............................................................................................................207
		Machine Shut Down.......................................................................................................................................208
		Operation of Attachment.................................................................................................................................210
			Arm Angle Sensor Switch.............................................................................................................................210
		Bucket Angle Indicator..................................................................................................................................210
		Adjustment of Bucket Position Switch....................................................................................................................211
		Operation Under Abnormal Conditions.....................................................................................................................212
			Operation in Extreme Cold...........................................................................................................................212
			Operation in Extreme Heat...........................................................................................................................214
			Operation in Dusty and Sandy Areas..................................................................................................................215
			Operation in Rainy or Humid Conditions..............................................................................................................215
			Operation in Saltwater Areas........................................................................................................................215
			Operation at High Altitudes.........................................................................................................................216
			Operation During Electrical Storms..................................................................................................................216
		Long Term Storage.......................................................................................................................................217
			Before Storage......................................................................................................................................217
			During Storage......................................................................................................................................218
			After Storage.......................................................................................................................................218
	Inspection, Maintenance and Adjustment......................................................................................................................219
		Maintenance Information.................................................................................................................................219
			Safety Precautions..................................................................................................................................222
			Arrival Inspections and Delivery Instructions.......................................................................................................222
		Machine Setup Position for Maintenance..................................................................................................................223
		Maintenance Handling Access.............................................................................................................................225
			Entering/Leaving/Climbing On Machine................................................................................................................225
			Service Position....................................................................................................................................226
		Handling Oil, Fuel, DEF (AdBlue) Coolant................................................................................................................227
			Oil.................................................................................................................................................227
			Fuel................................................................................................................................................227
			DEF (AdBlue)........................................................................................................................................229
			Coolant and Water for Dilution......................................................................................................................230
			Grease..............................................................................................................................................230
			Filters.............................................................................................................................................231
		Electrical System Maintenance...........................................................................................................................231
		Recommend Fuel, Coolant, and Lubricant..................................................................................................................232
			Lubrication.........................................................................................................................................232
			Before Service Instructions.........................................................................................................................233
			Fire Prevention Measures............................................................................................................................235
			Working on Painted Surfaces.........................................................................................................................236
			Methods and Precautionary Measures When Removing Paint..............................................................................................237
			Rubber That Contains Fluorides......................................................................................................................237
			Rubber and Plastics.................................................................................................................................238
		Preventive Maintenance..................................................................................................................................239
			Product Identification Number (PIN) Location........................................................................................................239
			Component Serial Numbers............................................................................................................................240
			Engine Identification...............................................................................................................................240
		Table of Recommended Lubricants.........................................................................................................................241
		Transmission Oil........................................................................................................................................244
			Oil Grade of Transmission...........................................................................................................................244
		Axle Oils...............................................................................................................................................245
			Oil Grade ZF-Powerfluid.............................................................................................................................245
		Fluid Capacities........................................................................................................................................246
		Lubrication and Service Chart...........................................................................................................................247
			Greasing Bearings...................................................................................................................................247
			Symbols for Lubrication and Service Chart...........................................................................................................248
			Lubrication and Service Chart.......................................................................................................................249
		Maintenance Intervals...................................................................................................................................252
		10 Hour / Daily Service.................................................................................................................................254
			Grease Front Attachment Pins........................................................................................................................254
			Check Engine Oil Level..............................................................................................................................254
			Check Transmission Oil Level........................................................................................................................255
			Check Hydraulic System Oil Level....................................................................................................................256
			Check for Leaks in Hydraulic System.................................................................................................................257
			Fill Fuel Tank......................................................................................................................................257
			Check for Leaks in Fuel System......................................................................................................................258
			Fill DEF (AdBlue) Tank..............................................................................................................................258
			Check Coolant Level.................................................................................................................................259
			Check Level of Windshield Washer Liquid.............................................................................................................259
			Fuel Water Trap.....................................................................................................................................260
			Inspect Bucket Teeth and Side Cutters for Signs of Wear.............................................................................................260
			Inspect Cooling Fan Blade...........................................................................................................................261
			Check Engine Air Intake Precleaner..................................................................................................................261
			Check Air Intake System.............................................................................................................................261
			Inspect Seat Belt for Proper Operation..............................................................................................................262
			Inspect Mirrors for Damage and Adjust and Clean as Required.........................................................................................262
			Inspect Structure for Cracks and Faulty Welds.......................................................................................................262
			Check Operation of All Switches.....................................................................................................................262
			Check Operation of All Exterior Lights, Horn and Control Console Indicator and Monitor Lights.......................................................262
			Start Engine, Check Starting Ability, and Observe Exhaust Color at Start-up and at Normal Operating Temperature. Listen for Any Abnormal Sounds.....263
			Check That Back up Alarm and Rear Camera (If equipped) is Working Properly..........................................................................263
			Inspect All Tires for Correct Tire Pressure and Signs of Damage or Abnormal Wear....................................................................263
			Check Operation of All Controls and Linkages........................................................................................................263
		50 Hour / Weekly Service................................................................................................................................264
			Perform All Daily Service Checks....................................................................................................................264
			Grease Front Attachment Pins........................................................................................................................264
			Grease Steering Cylinder Rod and Head Ends..........................................................................................................270
			Grease Upper and Lower Center Pins..................................................................................................................271
			Change Engine Oil and Filter (After First 50 Hours).................................................................................................271
			Check Air Conditioner and Alternator Belt Tension (After First 50 Hours)............................................................................271
			Clean Exterior of Radiator, Oil Cooler and Air Conditioner Condenser................................................................................272
			Clean Air Conditioner Outer Filter..................................................................................................................272
			Drain Water and Sediment from Fuel Tank.............................................................................................................273
		250 Hour / Monthly Service..............................................................................................................................274
			Perform All Daily and 50 Hour Service Checks........................................................................................................274
			Braking - Test......................................................................................................................................274
			Drain Water From Hydraulic Oil Tank.................................................................................................................278
			Check Air Conditioner and Alternator Belt Tension...................................................................................................279
			Check Engine Drive Belt Wear........................................................................................................................280
			Grease Driveshafts..................................................................................................................................281
			Change Transmission Oil and Filter (After First 250 Hours)..........................................................................................282
			Change Hydraulic Full Flow Filter (After First 250 Hours)...........................................................................................282
		500 Hour / 3 Month Service..............................................................................................................................283
			Perform All Daily, 50 and 250 Hour Service Checks...................................................................................................283
			Change Engine Oil and Filter........................................................................................................................283
			Clean Exterior of Radiator, Oil Cooler and Air Conditioner Condenser................................................................................284
			Change Water Separator..............................................................................................................................285
			Clean Outer Air Cleaner Filter......................................................................................................................285
			Clean Air Conditioner Inner Filter..................................................................................................................287
			Change Axle Differential and Planetaries Oil (After First 500 Hours)................................................................................287
			Change Air Conditioner Outer Filter.................................................................................................................287
			Change Main Fuel Filter.............................................................................................................................288
			Check Hydraulic Oil Contamination...................................................................................................................289
		1,000 Hour / 6 Month Service............................................................................................................................290
			Perform All Daily, 50, 250, and 500 Hour Service Checks.............................................................................................290
			Drain and Change Transmission Oil and Filter........................................................................................................290
			Change Air Conditioner Inner Filter.................................................................................................................291
			Check and Adjust Engine.............................................................................................................................291
			Clean Fuel Tank and Strainer........................................................................................................................292
			Check Air Conditioner Refrigerant...................................................................................................................293
			Change Air Breather Filter..........................................................................................................................294
			Change Hydraulic Full Flow Filter...................................................................................................................295
			Change Fuel Cap Filter..............................................................................................................................296
		1,500 Hour / 9 Month Service............................................................................................................................298
			Perform All Daily, 50, 250 and 500 Hour Service Checks..............................................................................................298
			Change Axle Differential and Planetaries Oil........................................................................................................298
		2,000 Hour / Yearly Service.............................................................................................................................300
			Perform All Daily, 50, 250, 500 and 1,000 Hour Service Checks.......................................................................................300
			Change Outer Air Cleaner Filter.....................................................................................................................300
			Change Inner Air Cleaner Filter.....................................................................................................................300
			Check Steering, Brake, Driveshaft, Engine, and Fuel System..........................................................................................300
			Change Pipes and Hoses..............................................................................................................................300
			Change Radiator Coolant.............................................................................................................................301
			Change Hydraulic Oil and Clean Oil Suction Strainer.................................................................................................302
			Bleed Brakes........................................................................................................................................304
			Check Brake Accumulator.............................................................................................................................305
			Check Axle Brake Disk Wear Measurement..............................................................................................................306
		4,500 Hour / Biennial Service...........................................................................................................................307
			Change DEF (AdBlue) Filter..........................................................................................................................307
		12,000 Hour / 6 Year Service............................................................................................................................310
			Hose In-service Lifetime Limit (European Standard ISO 8331 and EN982 CEN)...........................................................................310
		Standard Bolt Torque Chart..............................................................................................................................311
			Tightening Torque Specifications for Metric Bolts (For coated threads, prelubricated assemblies)....................................................311
		Electrical System.......................................................................................................................................312
			Check Battery Condition.............................................................................................................................312
		Engine Cooling System...................................................................................................................................313
			General.............................................................................................................................................313
			Antifreeze Concentration Tables.....................................................................................................................315
			Table of Standards for Allowed Tap Water............................................................................................................315
		Handling of Accumulator.................................................................................................................................316
			Pilot Accumulator...................................................................................................................................316
			Brake Accumulators..................................................................................................................................317
			LIS Accumulator.....................................................................................................................................317
			Steering Accumulator................................................................................................................................317
		Hydraulic Pressure Checks...............................................................................................................................318
			Steering Pump Load Sensing Pressure.................................................................................................................318
			Pilot Supply Pressure...............................................................................................................................319
			Main Pump Pressure..................................................................................................................................319
			Brake Charging Pressure.............................................................................................................................319
			Transmission Clutch Pressure........................................................................................................................320
			Main Pump Load Sensing Pressure.....................................................................................................................320
			Fan Motor Pressure and Fan Speed....................................................................................................................321
		Long Term Storage.......................................................................................................................................323
			Cleaning............................................................................................................................................323
			Hydraulic System....................................................................................................................................323
			Lubrication.........................................................................................................................................323
			Battery.............................................................................................................................................323
			Cooling System Care.................................................................................................................................323
		Parking Brake Adjustment................................................................................................................................324
			Emergency Release of Parking Brake..................................................................................................................324
			Adjustment Procedure for Parking Brake..............................................................................................................325
		Severe Conditions Maintenance...........................................................................................................................326
		Tires...................................................................................................................................................327
			Inflating Tires.....................................................................................................................................327
			Wheel Nut, Tightening Check.........................................................................................................................327
			Wheel Nut Torque....................................................................................................................................328
			Check Tire for Damage...............................................................................................................................328
			Recommended Air Pressure............................................................................................................................329
		Transmission Recalibration..............................................................................................................................330
	Transportation..............................................................................................................................................331
		Transporting Machine....................................................................................................................................331
			Unloading...........................................................................................................................................334
		Lifting Machine.........................................................................................................................................335
	Troubleshooting.............................................................................................................................................337
		Braking.................................................................................................................................................337
		Electrical System.......................................................................................................................................338
		Engine..................................................................................................................................................338
		Hydraulic System........................................................................................................................................341
		Steering................................................................................................................................................343
		Travel System...........................................................................................................................................344
			General.............................................................................................................................................344
	Specification...............................................................................................................................................347
		General Specifications..................................................................................................................................348
		Working Range and Dimensions............................................................................................................................350
		Working Capacities......................................................................................................................................354
			Bucket Capacity.....................................................................................................................................354
			Stability...........................................................................................................................................354
		Approximate Weight of Workload Materials................................................................................................................355
			Material Weight.....................................................................................................................................355
	Index.......................................................................................................................................................357

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