Daewoo Doosan WHEEL LOADER DL300-5TRAV (NEW YORK BID-21CT) Operation & Maintenance Manual Serial Number 10001 and Up – PDF DOWNLOAD

Description

Daewoo Doosan WHEEL LOADER DL300-5TRAV (NEW YORK BID-21CT) Operation & Maintenance Manual Serial Number 10001 and Up – PDF DOWNLOAD

DESCRIPTION:

Daewoo Doosan WHEEL LOADER DL300-5TRAV (NEW YORK BID-21CT) Operation & Maintenance Manual Serial Number 10001 and Up – PDF DOWNLOAD

Foreword

• This Operation & Maintenance Manual was written to give owner or operator instructions on safe operation and maintenance of DOOSAN equipment. READ AND UNDERSTAND THIS OPERATION AND MAINTENANCE MANUAL BEFORE OPERATING YOUR DOOSAN EQUIPMENT.
• Keep this manual in the cabin so it is always available. If it is lost, order another one from your DOOSAN distributor. If there are any questions, contact your DOOSAN distributor.
• This manual may illustrate options and accessories not installed on your equipment. Any modification made without written authorization or approval from DOOSAN can create a safety hazard. Always replace parts with genuine DOOSAN parts or DOOSAN authorized replacement parts.

PRODUCT INFORMATION

Intended Use The machine is intended to be used under normal conditions for applications described in this manual. If it is used for other purposes, or in potentially hazardous environments, special precautions must be followed and the machine must be equipped for such use. Examples include, but are not limited: falling object guards, work lights, etc. Do not engage in prohibited uses as described in this manual. Contact your DOOSAN distributor for further information

Machine Capacity

Do not exceed machine capacity by modifying machine or using unapproved attachments. Exceeding machine capacity can adversely affect machine performance characteristics such as: stability, system certifications such as brakes and steering, the Roll-over Protective Structure (ROPS) and can result in death or serious injury. Contact your DOOSAN distributor for further information

Engine and Emission Control System Maintenance

Proper inspection, maintenance and repair is essential to keeping engine and machine systems properly operating. This includes proper inspection and maintenance of the machine’s emission control system. This could include machine and engine components, such as an EGR (Exhaust Gas Recirculation) system, fuel system, turbocharger, electrical system, air intake system and/or cooling system. As a heavy-duty off-road diesel engine owner, you are responsible for performing required maintenance. The required maintenance procedures are outlined in this Operation & Maintenance Manual, or Shop Manual. Do not remove, alter, or render inoperative, any emission control system

TABLE OF CONTENTS:

Daewoo Doosan WHEEL LOADER DL300-5TRAV (NEW YORK BID-21CT) Operation & Maintenance Manual Serial Number 10001 and Up – PDF DOWNLOAD

Foreword …………………………………………………………………………0-1
Safety Messages ……………………………………………………………………. 0-2
AEM Safety Manual
(North America Only) ………………………………………………………………. 0-3
Product Information…………………………………………………………………. 0-4
Product Identification ………………………………………………………………. 0-5
Federal Emission Control Systems……………………………………………. 0-6
Safety………………………………………………………………………………1-1
Safety Decals…………………………………………………………………………. 1-2
General ……………………………………………………………………………….. 1-14
Operation …………………………………………………………………………….. 1-25
Maintenance ………………………………………………………………………… 1-40
Transportation………………………………………………………………………. 1-56
Environment and Circumstances …………………………………………….. 1-58
Operating Controls…………………………………………………………..2-1
Component Locations……………………………………………………………… 2-2
Operator’s Area………………………………………………………………………. 2-5
Steering Console and Pedals …………………………………………………… 2-6
Gauges ……………………………………………………………………………….. 2-17
Quick Coupler Key Switch ……………………………………………………… 2-20
Front Instrument Panel ………………………………………………………….. 2-21
Multifunction Gauge and Graphic Information Display………………… 2-26
Right Side Switch Panel…………………………………………………………. 2-58
Various Cabin Locations ………………………………………………………… 2-69
Heater and Air Conditioner Operation………………………………………. 2-74
Stereo/CD Player (Optional) …………………………………………………… 2-80
Seat Adjustment Mechanical Suspension…………………………………. 2-81
Seat Belt ……………………………………………………………………………… 2-84
Door Side Latch ……………………………………………………………………. 2-85
Arm Rest……………………………………………………………………………… 2-86
Fuse Box/Relay…………………………………………………………………….. 2-86
Electrical System Master Switch……………………………………………… 2-89
Engine Block Heater ……………………………………………………………… 2-89
Operation…………………………………………………………………………3-1
To Operate a New Wheel Loader ……………………………………………… 3-1
Starting and Stopping Engine …………………………………………………… 3-2
Emission Control System……………………………………………………….. 3-14
Machine Travel …………………………………………………………………….. 3-21
If Engine Stalls While Traveling ………………………………………………. 3-24
Working in Water ………………………………………………………………….. 3-24
Towing ………………………………………………………………………………… 3-25
Machine Shut Down………………………………………………………………. 3-32
Operation of Attachment ………………………………………………………… 3-34
Bucket Angle Indicator …………………………………………………………… 3-34
Boom Raise Kick-out …………………………………………………………….. 3-35
Adjustment of Bucket Position Switch………………………………………. 3-36
Operation Under Abnormal Conditions …………………………………….. 3-37
Long Term Storage ……………………………………………………………….. 3-42
Inspection, Maintenance and Adjustment………………………….4-1
Maintenance Information …………………………………………………………. 4-1
Machine Setup Position for Maintenance …………………………………… 4-5
Maintenance Handling Access………………………………………………….. 4-7
Handling Oil, Fuel, DEF (AdBlue®) Coolant ……………………………… 4-10
Electrical System Maintenance……………………………………………….. 4-14
Recommend Fuel, Coolant, and Lubricant ……………………………….. 4-15
Preventive Maintenance ………………………………………………………… 4-22
Table of Recommended Lubricants …………………………………………. 4-24
Transmission Oil …………………………………………………………………… 4-27
Axle Oils………………………………………………………………………………. 4-28
Table of Contents
Fluid Capacities ……………………………………………………………………. 4-29
Lubrication and Service Chart…………………………………………………. 4-30
Maintenance Intervals……………………………………………………………. 4-34
10 Hour / Daily Service ………………………………………………………….. 4-36
50 Hour / Weekly Service ………………………………………………………. 4-47
50 Hour / Monthly Service………………………………………………………. 4-52
500 Hour / 3 Month Service ……………………………………………………. 4-61
1,000 Hour / 6 Month Service …………………………………………………. 4-70
1,500 Hour / 9 Month Service …………………………………………………. 4-85
2,000 Hour / Yearly Service ……………………………………………………. 4-87
Standard Bolt Torque Chart ……………………………………………………. 4-94
Electrical System ………………………………………………………………….. 4-95
Engine Cooling System………………………………………………………….. 4-96
Handling of Accumulator………………………………………………………… 4-99
Hydraulic Pressure Checks…………………………………………………… 4-101
Long Term Storage ……………………………………………………………… 4-107
Parking Brake Adjustment ……………………………………………………. 4-108
Severe Conditions Maintenance ……………………………………………. 4-111
Tires………………………………………………………………………………….. 4-112
Transmission Recalibration………………………………………………….. 4-115
Transportation………………………………………………………………….5-1
Transporting Machine ……………………………………………………………… 5-2
Lifting Machine……………………………………………………………………….. 5-6
Troubleshooting……………………………………………………………….6-1
Braking………………………………………………………………………………….. 6-1
Electrical System ……………………………………………………………………. 6-2
Engine…………………………………………………………………………………… 6-2
Hydraulic System ……………………………………………………………………. 6-5
Steering…………………………………………………………………………………. 6-7
Travel System………………………………………………………………………… 6-8
Specification ……………………………………………………………………7-1
Seat Belt ……………………………………………………………………………… 2-84
Door Side Latch ……………………………………………………………………. 2-85
Arm Rest……………………………………………………………………………… 2-86
Fuse Box/Relay…………………………………………………………………….. 2-86
Electrical System Master Switch……………………………………………… 2-89
Engine Block Heater ……………………………………………………………… 2-89
Operation…………………………………………………………………………3-1
To Operate a New Wheel Loader ……………………………………………… 3-1
Starting and Stopping Engine …………………………………………………… 3-2
Emission Control System……………………………………………………….. 3-14
Machine Travel …………………………………………………………………….. 3-21
If Engine Stalls While Traveling ………………………………………………. 3-24
Working in Water ………………………………………………………………….. 3-24
Towing ………………………………………………………………………………… 3-25
Machine Shut Down………………………………………………………………. 3-32
Operation of Attachment ………………………………………………………… 3-34
Bucket Angle Indicator …………………………………………………………… 3-34
Boom Raise Kick-out …………………………………………………………….. 3-35
Adjustment of Bucket Position Switch………………………………………. 3-36
Operation Under Abnormal Conditions …………………………………….. 3-37
Long Term Storage ……………………………………………………………….. 3-42
Inspection, Maintenance and Adjustment………………………….4-1
Maintenance Information …………………………………………………………. 4-1
Machine Setup Position for Maintenance …………………………………… 4-5
Maintenance Handling Access………………………………………………….. 4-7
Handling Oil, Fuel, DEF (AdBlue®) Coolant ……………………………… 4-10
Electrical System Maintenance……………………………………………….. 4-14
Recommend Fuel, Coolant, and Lubricant ……………………………….. 4-15
Preventive Maintenance ………………………………………………………… 4-22
Table of Recommended Lubricants …………………………………………. 4-24
Transmission Oil …………………………………………………………………… 4-27
Axle Oils………………………………………………………………………………. 4-28
Table of Contents
III
DL300-5TRAV
Fluid Capacities ……………………………………………………………………. 4-29
Lubrication and Service Chart…………………………………………………. 4-30
Maintenance Intervals……………………………………………………………. 4-34
10 Hour / Daily Service ………………………………………………………….. 4-36
50 Hour / Weekly Service ………………………………………………………. 4-47
50 Hour / Monthly Service………………………………………………………. 4-52
500 Hour / 3 Month Service ……………………………………………………. 4-61
1,000 Hour / 6 Month Service …………………………………………………. 4-70
1,500 Hour / 9 Month Service …………………………………………………. 4-85
2,000 Hour / Yearly Service ……………………………………………………. 4-87
Standard Bolt Torque Chart ……………………………………………………. 4-94
Electrical System ………………………………………………………………….. 4-95
Engine Cooling System………………………………………………………….. 4-96
Handling of Accumulator………………………………………………………… 4-99
Hydraulic Pressure Checks…………………………………………………… 4-101
Long Term Storage ……………………………………………………………… 4-107
Parking Brake Adjustment ……………………………………………………. 4-108
Severe Conditions Maintenance ……………………………………………. 4-111
Tires………………………………………………………………………………….. 4-112
Transmission Recalibration………………………………………………….. 4-115
Transportation………………………………………………………………….5-1
Transporting Machine ……………………………………………………………… 5-2
Lifting Machine……………………………………………………………………….. 5-6
Troubleshooting……………………………………………………………….6-1
Braking………………………………………………………………………………….. 6-1
Electrical System ……………………………………………………………………. 6-2
Engine…………………………………………………………………………………… 6-2
Hydraulic System ……………………………………………………………………. 6-5
Steering…………………………………………………………………………………. 6-7
Travel System………………………………………………………………………… 6-8
Specification ……………………………………………………………………7-1
Customer Support: [email protected]

IMAGES PREVIEW OF THE MANUAL:

PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

S.M