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Daewoo Doosan Wheel Loader Mega 250-V Shop Manual – PDF DOWNLOAD

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Daewoo Doosan Wheel Loader Mega 250-V Shop Manual – PDF DOWNLOAD

Mega 250-V
Shop Manual
023-00050AE
S/N 1001 thru 2000 (Tier I)
S/N 2001 thru 3000 (Tier II)
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Description

Daewoo Doosan Wheel Loader Mega 250-V Shop Manual – PDF DOWNLOAD

DESCRIPTION:

Daewoo Doosan Wheel Loader Mega 250-V Shop Manual – PDF DOWNLOAD

Mega 250-V
Shop Manual
023-00050AE
S/N 1001 thru 2000 (Tier I)
S/N 2001 thru 3000 (Tier II)
  • DOOSAN reserves the right to improve our products in a continuing process to provide the best possible product to the market place. These improvements can be implemented at any time with no obligation to change materials on previously sold products.
  • It is recommended that consumers periodically contact their distributors for recent documentation on purchased equipment. This documentation may include attachments and optional equipment that is not available in your machine’s package.
  • Please call your distributor for additional items that you may require. Illustrations used throughout this manual are us
GENERAL SAFETY ESSENTIALS ACCESSORY APPLICATIONS :
  • This wheel loader has been designed primarily for moving earth with a bucket. For use as a grapple or for other object handling, contact DOOSAN. Lifting-work applications are permitted in approved lift configuration, to rated capacity only, with no side-loading (unless prohibited by local regulation).
  • Do not use machine for activities for which it was not intended. Do not use bucket for lifting work, unless lift slings are used in approved configuration.

LOCATION OF SAFETY LABELS

  • Location of safety labels (decals) can vary from unit to unit. Refer to appropriate Operation and Maintenance Manual, and Parts Manual for your unit.
  • There are several specific warning signs on this machine. The exact location of hazards and the description of the hazards are reviewed in the appropriate Operation and Maintenance Manual. Please become familiarized with all warning signs.
  • Make sure that all of the warning signs are legible. Clean the warning signs or replace the warning signs if you cannot read the words. Replace the illustrations if the illustrations are not visible. When you clean the warning signs, use a cloth, water and soap.
  • Do not use solvent, gasoline, or other harsh chemicals to clean the safety signs. Solvents, gasoline, or other harsh chemicals could loosen the adhesive that secures the warning sign. Loose adhesive will allow the warning sign to fall off. Replace any safety sign that is damaged, or missing. If a safety sign is attached to a part that is replaced, install a safety sign on the replacement part.
UNAUTHORIZED MODIFICATIONS
  • Any modification made without authorization or written approval from DOOSAN can create a safety hazard, for which the machine owner must be held responsible. For safety’s sake, replace all OEM parts with the correct authorized or genuine DOOSAN part.
  • For example, not taking the time to replace fasteners, bolts or nuts with the correct replacement parts could lead to a condition in which the safety of critical assemblies is dangerously compromised.
TABLE OF CONTENTS:

Daewoo Doosan Wheel Loader Mega 250-V Shop Manual – PDF DOWNLOAD

Publication Request for Proposed Revision.......................................................................  7
Safety..........................................................................................................  9
	Wheel Loader Safety S0103010K............................................................................... 11
		To the Operator of a DOOSAN Daewoo Wheel Loader......................................................... 13
			Learn Signal Words Used with Safety Alert Symbol.................................................... 15
		General Safety Essentials............................................................................... 16
			Accessory Applications.............................................................................. 16
		Location of Safety Labels............................................................................... 16
		Unauthorized Modifications.............................................................................. 16
		General Hazard Information.............................................................................. 17
			Safety Rules........................................................................................ 17
			Safety Features..................................................................................... 17
			Inside Operator's Compartment....................................................................... 18
			Clothing and Personal Protective Items.............................................................. 18
			Breathing Masks, Ear Protection May Be Required..................................................... 19
			Vibration Level Information......................................................................... 19
			Asbestos Dust Hazard Prevention..................................................................... 19
			Mounting and Dismounting............................................................................ 20
			Fuel, Oil and Hydraulic Fluid Fire Hazards.......................................................... 20
			Precautions When Handling Fluids at High Temperature................................................ 21
			Injury from Work Equipment.......................................................................... 21
			Fire Extinguisher and First Aid Kit................................................................. 22
			Protection from Falling or Flying Objects........................................................... 22
			Install Additional Safety Equipment If Conditions Require........................................... 23
			Maintain Standard Safety Equipment in Good Condition................................................ 23
			Attachment Precautions.............................................................................. 24
			Accumulator......................................................................................... 24
			Engine Ventilation.................................................................................. 24
		Before Starting Engine.................................................................................. 25
			Work Site Precautions............................................................................... 25
			Checks Before Starting Engine....................................................................... 26
			Engine Starting..................................................................................... 26
			Before Operating Machine............................................................................ 27
		Machine Operation....................................................................................... 28
			Operate While Seated at Operator's Station ONLY..................................................... 28
			Seat Belts Must Be Used at All Times................................................................ 28
			Movement Alarms..................................................................................... 28
			Travel Precautions.................................................................................. 29
			Sloping Terrain Requires Caution.................................................................... 29
			Avoid High Voltage Cables........................................................................... 30
			Before Starting to Dig, Contact Authorities......................................................... 30
			Be Aware of Height Obstacles........................................................................ 30
			Use Care on Loose Support........................................................................... 30
			Use Solid Support Blocking.......................................................................... 31
			Digging Beneath Overhangs........................................................................... 31
			Digging Beneath Wheel Loader........................................................................ 31
			Stay Alert for People Moving Through Work Area...................................................... 31
			Be Aware of and Conform to Local Regulations........................................................ 31
			Never Use Ether Starting Aids....................................................................... 32
			Observe General Safety Rules........................................................................ 32
			Take Time to Provide Good Visibility................................................................ 32
			Keep "Pinch Point" Areas Clear  Use Caution in Reverse............................................. 33
			Operate Carefully on Snow and Ice and in Very Cold Temperatures..................................... 33
			Parking Machine..................................................................................... 33
			Shutdown Control Functions.......................................................................... 34
			Never Let Anyone Ride on Attachment................................................................. 34
		Maintenance............................................................................................. 35
			Use Warning Tag During Service...................................................................... 35
			clean Before Inspection or Maintenance.............................................................. 35
			Proper Tools........................................................................................ 36
			Use of Lighting..................................................................................... 36
			Fire Prevention and Explosion Prevention............................................................ 36
			Burn Prevention..................................................................................... 37
			Welding Repairs..................................................................................... 38
			Precautions for Removal, Installation, and Storage of Attachments................................... 38
			Precautions When Working on Machine................................................................. 39
			Lock Inspection Covers.............................................................................. 39
			Crushing Prevention and Cutting Prevention.......................................................... 39
			Do Not Run Engine If Repairs or Work Are Being Performed Alone...................................... 39
			Always Use Adequate Equipment Supports and Blocking................................................. 40
			Do Not Work on Hot Engines or Hot Cooling or Hydraulic Systems...................................... 40
			Hydraulic Cylinder Seals Require Periodic Replacement............................................... 40
			Highpressure Hydraulic Lines Can Store a Great Deal of Energy...................................... 40
			Precautions with Highpressure Line, Tubes and Hoses................................................ 41
			Obtain Immediate Medical Attention if Pressurized Oil Pierces Skin.................................. 41
			Use Correct Replacement Fasteners Tightened to Proper Torque........................................ 42
			Safety Critical Parts Must Be Replaced Periodically................................................. 42
			Dispose of All Petroleum Based Oils and Fluids Properly............................................. 42
			Check Tire Pressure and Condition................................................................... 42
		Battery................................................................................................. 43
			Battery Hazard Prevention........................................................................... 43
			Disconnect Batteries Before Electrical Service or Electrical Welding................................ 43
			Use Low Heat Portable Lighting...................................................................... 44
			Boost Starting or Charging Engine Batteries......................................................... 44
		Towing.................................................................................................. 45
			Precautions When Towing............................................................................. 45
		Shipping and Transportation............................................................................. 46
			Obey State and Local OvertheRoad Regulations...................................................... 46
			Summary of Safety Precautions for Lifting........................................................... 46
Specifications.................................................................................................. 47
	Specifications for Mega 250-V S0203110C..................................................................... 49
		Component Locations..................................................................................... 52
		General Specifications.................................................................................. 58
		Engine Performance Curves............................................................................... 61
		Working Range and Dimensions............................................................................ 64
		Working Capacities...................................................................................... 67
			Bucket Capacity..................................................................................... 67
			Tipping Load........................................................................................ 67
		Material Weight......................................................................................... 67
			Approximate Weight of Workload Materials............................................................ 67
General Maintenance............................................................................................. 71
	General Maintenance Procedures S0302000..................................................................... 73
		Welding Precautions and Guidelines...................................................................... 75
		Hydraulic System  General Precautions.................................................................. 76
		Maintenance Service and Repair Procedure................................................................ 77
			General Precautions................................................................................. 77
		Hydraulic System Cleanliness and Oil Leaks.............................................................. 78
			Maintenance Precautions for Hydraulic System Service................................................ 78
			Oil Leakage Precautions............................................................................. 78
		Cleaning and Inspection................................................................................. 79
			General Guidelines.................................................................................. 79
			Bearing inspection.................................................................................. 80
				Normal Bearing.................................................................................. 81
				Bent Cage....................................................................................... 81
				Galling......................................................................................... 81
				Abrasive Step Wear.............................................................................. 82
				Etching......................................................................................... 82
				Misalignment.................................................................................... 82
				Indentations.................................................................................... 82
				Fatigue Spalling................................................................................ 83
				Brinelling...................................................................................... 83
				Cage Wear....................................................................................... 83
				Abrasive Roller Wear............................................................................ 83
				Cracked Inner Race.............................................................................. 84
				Smears.......................................................................................... 84
				Frettage........................................................................................ 84
				Heat Discoloration.............................................................................. 85
				Stain Discoloration............................................................................. 85
	Standard Torques S0309000................................................................................... 87
		Torque Values for Standard Metric Fasteners............................................................. 89
		Torque Values for Standard U.S. Fasteners............................................................... 90
		Type 8 Phosphate Coated Hardware........................................................................ 92
		Torque Values for Hose Clamps........................................................................... 93
		Torque Values for Split Flanges......................................................................... 94
		Torque Wrench Extension Tools........................................................................... 95
			Torque Multiplication............................................................................... 95
			Other Uses for Torque Wrench Extension Tools........................................................ 96
			Tightening Torque Specifications (Metric)........................................................... 96
				I. "Loctite" Fastener Adhesives................................................................. 97
				II. "Loctite" Pipe Thread Sealant............................................................... 97
				III. "Loctite" gasket/flange sealer............................................................. 97
				IV. "Loctite" retaining compounds............................................................... 98
				V. "Loctite" Adhesives.......................................................................... 98
Upper Structure................................................................................................. 99
	Counterweight S0403030K.....................................................................................101
		Specifications..........................................................................................103
		Counterweight...........................................................................................103
	Fuel Transfer Pump S0405500.................................................................................105
		General Description.....................................................................................107
			Theory of Operation.................................................................................107
		Troubleshooting.........................................................................................108
		Replacement of Rotor and Vane...........................................................................108
		Replacement of Rear Cover...............................................................................109
		Replacement of Armature.................................................................................110
	Hydraulic Oil Tank S0406060C................................................................................111
		General Description.....................................................................................113
			Parts List (M200V).................................................................................113
			Parts List (M250V).................................................................................115
			Specifications......................................................................................117
Lower Structure and Chassis.....................................................................................119
	Center Joint (Articulation Joint) S0502050C.................................................................121
		General Description.....................................................................................123
			Maintenance Standard................................................................................124
Engine and Drive Train..........................................................................................127
	Axle (Volvo) S0602210C......................................................................................129
		Introduction............................................................................................131
		General Description.....................................................................................133
			Outline.............................................................................................133
				Mega 250-V......................................................................................134
		Disassembly and Assembly of Axle Units..................................................................137
			Disassembly of Final Drive (Planetaries)............................................................138
			Disassembly of Differential Unit....................................................................141
			Cleaning and Inspection (Wear Limits and Tolerances)................................................144
			Assembly of Differential Unit.......................................................................146
			Assembly of Final Drive (Planetaries)...............................................................151
			Special Tool........................................................................................154
				Jig - 2 and Jig - 3.............................................................................154
				Jig - 5.........................................................................................155
		Brake Bleeding Procedure................................................................................156
	Parking Brake Caliper (Volvo) S0603000......................................................................157
		General Description.....................................................................................159
			Operation...........................................................................................159
			Parking Brake Applied...............................................................................160
			Parking Brake Released..............................................................................160
			Parts List..........................................................................................161
		Special Tools and Materials.............................................................................161
			Lubricants and Sealants.............................................................................161
		Troubleshooting, Testing and Adjustment.................................................................162
			Parking Brake System................................................................................162
			Checking and Adjusting Parking Brake................................................................162
			Measuring Pad Thickness.............................................................................162
			Measuring Disk / Pad Clearance......................................................................162
			Measuring Procedure.................................................................................163
			Adjustment..........................................................................................163
			Releasing the Parking Brake in Emergency Case.......................................................164
		Disassembly.............................................................................................165
			General.............................................................................................165
			Changing Brake Pads.................................................................................165
			Work Sequence During Change of Brake Pads...........................................................165
		Cleaning and Inspection (Wear Limits and Tolerances)....................................................167
		Reassembly..............................................................................................169
	Air Conditioner S0605050K...................................................................................175
		General Description.....................................................................................177
		Refrigerant Circulation.................................................................................178
		Control Panel...........................................................................................180
		Control Specifications..................................................................................181
		Temperature Level Control and Display...................................................................182
		Air Discharge According to Path Selection...............................................................183
			Vent................................................................................................183
			Foot................................................................................................184
			Defroster...........................................................................................185
		Airconditioning System Circuit Diagram.................................................................186
		Troubleshooting.........................................................................................188
			Refrigerant Pressure Check..........................................................................188
		Weight of R134a Gas Used In Machines....................................................................191
		Refrigerant System Repairs..............................................................................193
			Refrigerant Safe Handling Procedures................................................................193
			Repair and Replacement Procedure....................................................................194
			Refrigerant Recovery................................................................................196
			Vacuuming Refrigerant System........................................................................196
			Leakage Check.......................................................................................198
			Refrigerant Charging................................................................................198
			Inspecting System for Leakage.......................................................................200
	Transmission and Torque Converter (ZF4WG-190) S0607120C....................................................201
		Drive Train Description.................................................................................205
		Transmission and Torque Converter.......................................................................206
			Powershift Transmission.............................................................................207
			Transmission Control................................................................................207
			The Chart of Measuring Points and Connection 4 WG-190...............................................209
			Oil Circuit Diagram 4WG-190.........................................................................211
		Transmission Electric Components........................................................................213
			TCU (Transmission Control Unit).....................................................................214
			Transmission Control Valve..........................................................................214
			Transmission Oil Temperature Sensor.................................................................215
			Engine Pickup Sensor................................................................................215
			Central Gear Pickup Sensor..........................................................................215
			Turbine Pickup Sensor...............................................................................216
			Output Speed Sensor.................................................................................216
			Shift Lever Switch (DW-3)...........................................................................216
			Auto Selector Switch................................................................................218
			Display.............................................................................................218
		Transmission Electrical Circuits........................................................................219
			T/M Controller Circuit..............................................................................219
			Traveling Circuits..................................................................................220
				Neutral.........................................................................................220
				Forward First Gear..............................................................................221
				Forward Second Gear.............................................................................222
				Forward Third Gear..............................................................................223
				Forward Fourth Gear.............................................................................224
				Reverse First Gear..............................................................................225
				Reverse Second Gear.............................................................................226
				Reverse Third Gear..............................................................................227
			Downshift...........................................................................................228
				Overview........................................................................................228
				Kick-down: Forward Second Gear to Forward First Gear (Auto Selector Switch "O"- Manual Mode)....229
				Downshift (Auto Selector Switch "I" - Auto Mode)................................................230
			Transmission Cut Off................................................................................231
			LIS (Load Isolation System) - Option................................................................232
		Installation View.......................................................................................233
			Inner Section.......................................................................................233
			Front View..........................................................................................234
			Side View...........................................................................................235
			Rear View...........................................................................................236
		Special Tools...........................................................................................237
			Gearshift System....................................................................................237
			Engine Connection...................................................................................239
			Pressure Oil Pump...................................................................................240
			Gearbox Housing.....................................................................................241
			Input...............................................................................................243
			Clutch..............................................................................................244
				Clutch KV.......................................................................................244
				Clutch KR.......................................................................................245
				Clutch K1.......................................................................................246
				Clutch K2.......................................................................................247
				Clutch K3.......................................................................................248
				Clutch K4.......................................................................................249
			Output..............................................................................................250
			Power Take-off......................................................................................251
		Hydraulic Control Unit (HSG-94).........................................................................252
			Disassembly.........................................................................................253
			Reassembly..........................................................................................256
		Transmission Disassembly................................................................................263
			Hydraulic Control unit (HSG-94) and Duct plate......................................................263
			Engine Connection - Converter.......................................................................264
			Hydraulic Pump......................................................................................266
			Converter Back Pressure Valve.......................................................................267
			Remove output, Input and Clutches...................................................................268
			Disassemble Clutch - KV and KR......................................................................273
			Disassemble Clutch - K1, K2 and K3..................................................................276
			Dissemble Clutch - K4...............................................................................278
			Disassemble Drive Shaft.............................................................................279
		Transmission Reassembly.................................................................................281
			Install Oil Tube....................................................................................281
			Reassemble Clutch - KV and KR.......................................................................283
			Reassemble Clutch - K1, K2 and K3...................................................................290
			Reassemble Clutch - K4..............................................................................296
			Preassemble Drive Shaft.............................................................................303
			Preassemble and Install Output......................................................................304
			Install Preassembled Drive Shaft and Clutches.......................................................306
			Install Pump Shaft (Power Take-off).................................................................309
			Install Output Flanges..............................................................................310
			Converter Back Pressure Valve.......................................................................312
			Oil Feed Housing - Transmission Pump................................................................312
			Engine Connection - Converter.......................................................................314
			Converter Safety Valve..............................................................................317
			Mount Duct Plate and Hydraulic Control Unit.........................................................317
			Install Plugs and Oil Level Tube....................................................................318
			Speed Sensor and Inductive Transmitters.............................................................319
			Setting Inductive Transmitter.......................................................................320
			Speed Sensor (Hall Sensor) N Output and Speedometer.................................................322
	Transmission Error Codes (ZF) S0607900C.....................................................................325
		Introduction............................................................................................328
		Abbreviations...........................................................................................328
		Display.................................................................................................328
			Description of Fault Codes..........................................................................329
		Display During Operation................................................................................330
		Definition of Operating Modes...........................................................................332
			Normal..............................................................................................332
			Substitute Clutch Control...........................................................................332
			Limphome...........................................................................................332
			Transmission shut Down..............................................................................332
			TCU Shut Down.......................................................................................332
		Clutch Pack and Solenoid Valve Crossreference Table....................................................333
		Table of Fault Codes....................................................................................334
		Table of Fault Codes  ERGOControl.....................................................................356
		Measurement of Resistance at Actuator/ sensors and Cable................................................359
			Actuator............................................................................................359
			Cable...............................................................................................359
Hydraulics......................................................................................................361
	Accumulator S0703010K.......................................................................................363
		General Description.....................................................................................365
			Specifications......................................................................................366
	Cylinders S0705005K.........................................................................................369
		General Description.....................................................................................372
			Theory of Operation.................................................................................373
			Parts List..........................................................................................374
				Bucket Hydraulic Cylinder.......................................................................374
				Lift Hydraulic Cylinder.........................................................................376
				Steering Hydraulic Cylinder.....................................................................378
		Troubleshooting, Testing and Adjustment.................................................................380
		Disassembly.............................................................................................384
		Cleaning and Inspection (Wear Limits and Tolerances)....................................................386
		Reassembly..............................................................................................387
	Fan Drive Hydraulic Motor (Haldex) S0707110C................................................................395
		General Description.....................................................................................398
			Theory of Operation.................................................................................398
				Mega 200V......................................................................................398
				Mega 250V......................................................................................400
			Parts List..........................................................................................402
			Specifications......................................................................................403
		Troubleshooting, Testing and Adjustment.................................................................404
		Tools Required..........................................................................................404
		Disassembly.............................................................................................405
		Inspect Parts for Wear..................................................................................408
		General Information.....................................................................................409
		Reverse Shaft Rotation of Pump..........................................................................409
		Reassembly..............................................................................................410
	Main Pump (Denison T67CCA Series) S0708500C.................................................................415
		General Description.....................................................................................417
			Theory of Operation.................................................................................417
			Parts List..........................................................................................418
			Service Kits........................................................................................420
			Dimensions..........................................................................................421
			Specification.......................................................................................422
				Model Number Code Series T6DC...................................................................422
				Specifications..................................................................................422
		Special Tools...........................................................................................423
			Seal Driver.........................................................................................423
			Protective Cone.....................................................................................423
		Disassembly.............................................................................................424
		Reassembly..............................................................................................428
	Brake Pedal Valve S0709270C.................................................................................433
		General Description.....................................................................................435
			Theory of Operation.................................................................................435
			Specification.......................................................................................436
		Brake System............................................................................................437
			Brake and Pilot Supply Valve........................................................................437
			Brake, Pilot and Fan Motor Supply Valve.............................................................438
		Brake, Pilot and Fan Motor Supply Valve.................................................................439
			Brake and Pilot Supply Valve........................................................................439
				Specifications..................................................................................440
			Brake, Pilot and Fan Motor Supply Valve.............................................................441
				Specifications..................................................................................442
	Main Control Valve (Toshiba) S0709456K......................................................................443
		General Description.....................................................................................445
		Specifications..........................................................................................447
		Operation...............................................................................................448
			Neutral.............................................................................................448
			Bucket/option Spool Operation.......................................................................448
			Boom Spool Operation................................................................................449
				Boom Float......................................................................................449
			Relief Valve........................................................................................449
				Main Relief Valve...............................................................................449
				Port Relief Valve...............................................................................449
			Operation (Main Relief Valve).......................................................................450
				Operation in Inoperative State..................................................................450
				Operation (A)...................................................................................450
				Operation (B)...................................................................................450
			Operation (Port Relief Valve).......................................................................451
				In the Inoperative State........................................................................451
				Operation (A)...................................................................................451
				Operation (B)...................................................................................451
				Operation (C)...................................................................................452
				Sucking Operation...............................................................................452
	Pilot Control Valve S0709478C...............................................................................453
		General Description.....................................................................................455
			Pilot Valve Operation...............................................................................455
			Standard............................................................................................456
			Option..............................................................................................458
		Pilot System............................................................................................460
			Mega 200-V..........................................................................................461
			Mega 250-V..........................................................................................462
	Priority Valve S0709650.....................................................................................463
		General Description.....................................................................................465
			Theory of Operation.................................................................................465
			Parts List..........................................................................................467
			Specifications......................................................................................468
		Special Tools...........................................................................................468
		Disassembly.............................................................................................468
		Cleaning and Inspection (Wear Limits and Tolerances)....................................................470
		Reassembly..............................................................................................471
	Power Steering Unit S0709705C...............................................................................475
		General Description.....................................................................................477
			Power Steering System...............................................................................477
				Power Steering Unit.............................................................................477
				Mega 200-V......................................................................................478
				Mega250-V.......................................................................................479
				Neutral Operation...............................................................................480
				Right Turn......................................................................................480
				Left Turn.......................................................................................480
			Gerotor Operation...................................................................................480
			Cushion Valve Operation.............................................................................481
				Function........................................................................................481
				Working Principle...............................................................................481
			Parts List..........................................................................................482
			Specifications......................................................................................483
		Special Tools...........................................................................................484
		Troubleshooting, Testing and Adjustment.................................................................486
		Disassembly.............................................................................................487
		Cleaning and Inspection.................................................................................491
		Reassembly..............................................................................................492
		Installation............................................................................................503
	Unloader Valve S0709860C....................................................................................505
		General Description.....................................................................................508
			Theory of Operation.................................................................................508
			Unloader Cartridge Identification...................................................................510
			Specifications......................................................................................511
	Hydraulic Schematic (Mega 250V) S0793005C..................................................................513
		General Description.....................................................................................515
		Mega 250V (Tier I) S/N 1001 thru 2000..................................................................516
		Mega 250V (Tier II) S/N 2001 thru 3000.................................................................518
		Mega 250V (Tier I) S/N 3001 thru 4000..................................................................520
		Mega 250V (Tier II) S/N 4001 and Up....................................................................522
Electrical System...............................................................................................525
	Electrical System S0802015C.................................................................................527
		Overview................................................................................................531
			Electric Wire Color.................................................................................531
		Electric Supply System..................................................................................532
		Engine Starting Circuit.................................................................................534
			Operation During Start Process......................................................................534
			Operation After Start Process (Mega 200-V)..........................................................536
			Operation After Start Process (Mega (250-V).........................................................537
		Engine Preheating System................................................................................538
			Mega 200-V / 250-V (Tier I).........................................................................538
			Mega 200-V / 250-V (Tier II)........................................................................542
				Principle of Operation..........................................................................542
		Engine Stop System......................................................................................546
			Operation In Engine Running Mode....................................................................546
			Operation In Engine Stop Mode.......................................................................548
		Charging System.........................................................................................550
		Monitoring System.......................................................................................551
			Instrument Panel....................................................................................552
			Function Check......................................................................................553
			Monitoring System Schematic.........................................................................554
				Mega 200-V......................................................................................554
				Mega 250-V......................................................................................556
			Operation...........................................................................................558
				Instruments.....................................................................................558
				Indicator Lights................................................................................560
				Initial Operation...............................................................................561
				Control Unit Operation..........................................................................562
				Characteristic of Operation.....................................................................563
		Windshield Wiper........................................................................................564
			Front windshield wiper..............................................................................564
				Front Windshield Wiper Circuit..................................................................564
			Rear Windshield wiper...............................................................................565
		Lighting System.........................................................................................568
			Light Circuit (Mega 200-V)..........................................................................568
			Light Circuit (Mega 250-V)..........................................................................572
		Emergency Steering System (Option)......................................................................575
			Block Diagram.......................................................................................575
			Emergency Steering System Components................................................................576
				Emergency Steering Timer........................................................................576
				Emergency Steering Pump.........................................................................577
				Emergency Steering Switch.......................................................................577
			Emergency Steering System Electric Circuit..........................................................578
		Electric Detent System..................................................................................579
			Electric Circuit....................................................................................579
			Boom Kick-out.......................................................................................580
			Return To Dig.......................................................................................581
				Proximity Switch................................................................................581
	Electrical Schematic (Mega 250V) S0893005C.................................................................583
		General Description.....................................................................................585
		Mega 250V (Tier I).....................................................................................586
		Mega 250V (Tier II)....................................................................................588
Attachments.....................................................................................................591

DAEWOO DOOSAN WHEEL LOADER MEGA 250-V SHOP MANUAL – PDF DOWNLOAD:

IMAGES PREVIEW OF THE MANUAL:

PLEASE NOTE:

  • This is the SAME exact manual used by your dealers to fix your vehicle.
  • The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
  • Any queries / doubts regarding your purchase, please feel free to contact [email protected]

R.D

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