Daewoo Forklift D35S-2 to G50SC-2 Service Manuals SB2200E00 – PDF DOWNLOAD
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Daewoo Forklift D35S-2 to G50SC-2 Service Manuals SB2200E00 – PDF DOWNLOAD
Description
Daewoo Forklift D35S-2 to G50SC-2 Service Manuals SB2200E00 – PDF DOWNLOAD
FILE DETAILS:
Daewoo Forklift D35S-2 to G50SC-2 Service Manuals SB2200E00 – PDF DOWNLOAD
Language :English
Pages :603
Downloadable : Yes
File Type : PDF
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DESCRIPTION:
Daewoo Forklift D35S-2 to G50SC-2 Service Manuals SB2200E00 – PDF DOWNLOAD
SAFETY
The serviceman or mechanic may be unfamiliar with many of the systems on this machine. This makes it important to use caution when performing service work. A knowledge of the system and/or components is important before the removal or disassembly of any component. Because of the size of some of the machine components, the serviceman or mechanic should check the weights noted in this Manual, Use proper lifting procedures when removing any components. Following is a list of basic precautions that should always be observed.
TABLE OF CONTENTS:
Daewoo Forklift D35S-2 to G50SC-2 Service Manuals SB2200E00 – PDF DOWNLOAD
SB2200E00 1
SB2003E00 3
SB2004E00 5
SB2201E00 13
CONTENTS 17
1 General Information 19
11 General Repair Instructions 19
12 Engine Specifications 20
13 Torque Specifications 21
14 Major Parts Fixing Bolts 22
15 Maintenance 32
16 Engine Repair Parts 41
2 Engine Disassembly and Assembly 42
21 Engine External Parts 42
22 Disassembly 43
23 Inspection and Repair 53
24 Reassembly 73
3 System of Lubrication 91
31 General Description 91
32 Oil Pump 92
33 Oil Cooler 94
4 Cooling System 96
41 General Description 96
42 Coolant Pump 97
5 Fuel System101
51 General Description101
52 Fuel Filter102
53 Injection Nozzle103
54 Injection Pump107
6 Cause of Trouble, Diagnosis and Troubleshooting110
SB2134E00114
Index118
Specifications120
Alternator120
Systems Operation121
Alternator121
HC45 Alternator Operation121
Alternator Components122
Alternator Operation Schematic124
Introduction121
Testing And Adjusting125
Alternator126
Alternator Output Test126
Machine Test126
Troubleshooting125
Troubleshooting Problem List125
Troubleshooting Problems125
SB2135E00128
Index132
Specification134
Starting Motor134
Systems Operation136
Starting Motor136
Introduction136
Starting Motor Operation Diagrams139
Testing And Adjusting142
Starting Motor143
Off Machine No Load Test146
On Machine Starting Motor Diagnosis Procedure143
Starting Motor Component Tests147
Troubleshooting142
Troubleshooting Problem List142
Troubleshooting Problems142
Disassembly And Assembly152
Starting Motor152
Assemble Starting Motor155
Disassemble Starting Motor152
SB2110E00159
Index163
Specifications165
Alternator173
Balance Shaft176
Belt Tension173
Camshaft176
Carburetors167
Cylinder Heads178
Distributor168
Electric Fuelock167
Engine Assembly179
Engine Mount Groups173
Exhaust Manifolds172
Fastener Tightening179
Flywheel174
Flywheel Face Runout174
Flywheel Housing174
Front Gear Cover177
Ignition Coil165
Ignition Sequence (Firing Order)165
Ignition Timing165
Intake Manifolds172
LP Converter166
LP Governor166
LP Oil Pressure Switch166
Oil Filter171
Oil Pan171
Oil Pump171
Pressure Cap175
Spark Plug & Spark Plug Wires167
Starting Motor170
Valve Clearence178
Water Temperature Regulator (Thermostat)175
Systems Operation181
Air Velocity Governor Operating Principal186
Description186
Distributor Vacuum Control Unit187
Governor Operation186
Partially Closed Throttle Control186
Electrical System190
Alternators191
Circuit Breaker192
Starting Motor190
General Information181
Ignition System189
Breakerless Ignition System189
Liquid Petroleum Fuel System182
Carburetor185
Converter183
Electric Fuelock Models182
Fuel Tank184
LP Relief Valve184
Lubrication System188
Timing Gears & Chain193
Transmission Oil Cooler194
2 Speed Power Shift Transmission194
Testing And Adjusting195
Accelerator Linkage Adjustment (G35S & G40S)215
Air Inlet And Exhaust System226
Cylinder Head Check228
Cylinder Leakage Test226
Flywheel And Flywheel Housing229
Restriction Of Air Inlet And Exhaust226
Cooling System220
Cooling System Tests220
Cooling System Visual Inspection220
Cooling System Heat Problems222
Cooling System Recommendation223
Delco Electronic Spark Timing (EST) Distributor211
Delco Distributor Component Testing212
Delco Distributor Module Testing212
Description211
Engine RPM Check214
Ignition Coil Testing213
Pickup Coil Testing213
Electrical System231
Alternators235
Battery231
Start Relay Tests235
Starting Motor232
Governor Adjustments216
Velocity Governor216
Ignition System208
Ignition Component Checks208
Ignition Timing Check and Adjust210
Spark Plug Gap Check209
Liquid Petroleum Fuel System216
Carburetor Adjustments216
Converter Pressure Test219
Fuel Filter Check218
Inner Fuel System Leak Check219
Outer Fuel System Leak Check218
Recommendation For LP Fuel Systems219
Lubrication System224
Lubrication System Problems224
Oil Pressure Check225
Troubleshooting195
Gasoline Fuel System195
Liquid Petroleum Fuel System205
SB2111E00236
Index240
General Information242
Engine Assembly243
Engine Characteristics242
Fastener Tightening243
General Description242
General Repair Instructions242
GM 43 Liter V6 Gasoline Engine246
Air Cleaner Housing Assembly246
Alternator249
Balance Shaft277
Camshaft275
Camshaft Bearings276
Coil259
Crankshaft284
Crankshaft Pulley257
Crankshaft Rear Oil Seal281
Crankshaft Sprocket278
Cylinder Heads267
Distributor260
Engine247
Engine Flywheel259
Exhaust Manifold264
Fan248
Fan Belt248
Flywheel Housing260
Flywheel Ring Gear260
Front Cover273
Governor253
High Mounted Fan Bracket257
Intake Manifold263
LP Fuel Shut-off Switch254
LP Gas Carburetor251
LP Gas Converter251
LP Gas Fuelock250
Oil Pan270
Oil Pressure Alarm Sender254
Oil Pump272
Pistons & Connecting Rods278
Rocker Arms & Push Rods265
Starter Motor249
Starter Relay250
Timing Chain274
Torsional Damper258
Valve Covers265
Valve Lifters266
Valves269
Water Pump255
Water Temperature Regulator256
SB2202E00286
Index290
Specifications292
Brake Drum Diameter295
Differential294
Drive Axle295
Drive Axle Mounting Group294
Drive Wheel Installation294
Torque Converter293
Transmission294
Transmission Pump293
Wheel Brakes295
Systems Operation296
Drive Axle303
Automatic Adjustment304
Wheel Brake Components304
General Information296
Power Shift Transmission298
Power Flow In High Speed Forward302
Power Flow In High Speed Reverse300
Power Flow In Low Speed Forward301
Power Flow In Low Speed Reverse299
Torque Converter297
Transmission Hydraulic System305
High Speed Forward311
High Speed Reverse315
Inching Valve Operation317
Low Speed Forward309
Low Speed Revers313
Neutral Position307
Valve Function Chart318
Testing And Adjusting319
Additional Checks333
Inching Pedal Adjustment329
Power Shift Transmission324
Converter Stall Test326
Shimming of Transmission Shaft Assembly327
Transmission Pressure Tests324
Solenoid Test333
Solenoids Voltage Check332
Transmission Electrical System Troubleshooting331
Troubleshooting319
Checks During Operation319
Differential323
Visual Checks319
Wheel Brakes Adjustment328
Disassembly & Assembly334
Torque Converter334
Transmission338
Transmission Control Valve335
Drive Axle350
SB2203E00361
Index365
Specifications367
Booster-Brake368
Hydraulic Control Valve367
Hydraulic Pump368
Steering Gear369
Steering Wheel And Gear Group 369
Steer Wheels And Steer Axle369
Tilt Cylinder368
Tilt Cylinder Installation368
Systems Operation370
Brake System383
Control Valve372
Hydraulic System370
Steering System379
Steering Unit380
Testing & Adjusting384
Brake System395
Brake System Air Removal395
Parking Brake Adjustment395
Parking Brake Test396
Hydraulic System390
Relief Valve Pressure Check390
Steering System391
Steer Axle Stop Adjustment392
Steer Wheel Bearing Adjustment391
Steering System Air Removal393
Steering System Pressure Check394
Tilt Cylinder Alignment396
Troubleshooting384
Brake System389
Hydraulic System and Mast385
Operation Checks384
Steering System388
Visual Checks384
SB2204E00397
Index401
Brake Hydraulic Booster419
Counterweight434
Engine437
Hood (with seat) Assembly403
Hydraulic Control Valves425
Hydraulic Oil Filter Assembly435
Hydraulic Pump431
Overhead Guard404
Remove & Install Primary Lift Cylinder410
Secondary Lift Cylinders407
Steer Axle421
Steering Cylinder422
Steering Knuckles, Kingpins, And Bearings420
Steering Unit413
Steering Wheel413
Tie Rods419
Tilt Cylinders405
Tires And Rims (Steer)424
Transaxle435
SB2205E00440
SB2206E00442
SB2207E00446
Index450
Disassembly & Assembly452
Backrest452
Carriage453
Forks452
Mast457
Testing & Adjusting467
Carriage Adjustment467
Carriage and Mast Height Adjustment468
Chain Adjustments467
Chain Wear Test468
Drift Test470
Forks Parallel Check469
Lift & Tilt Mounting Group Adjustment471
Mast Mounting Group Adjustment472
Tilt Cylinder Adjustment470
Tilt Cylinder Alignment469
SB2301E02473
Table of Contents475
S.M 18/2/2025
