DAF CF65 Truck Maintenance Manual – PDF DOWNLOAD
DESCRIPTION:
DAF CF65 Truck Maintenance Manual – PDF DOWNLOAD
SAMPLE PAGES FROM THE MANUAL:
GENERAL:
TIGHTENING TORQUES :
The tightening torques stated in this section are different from the standard tightening torquesfl stated in the overview of the standard tightening torques. The other threaded connections which ‘ are not stated must therefore be tightened to the torque stated in the overview of standard tightening torqtfi.‘ When attachment bolts and nuts are replaced, it is important that – unless stated otherwise – these bolts and nuts are of exactly the same length and property class as those removed.
TABLE OF CONTENTS:
DAF CF65 Truck Maintenance Manual – PDF DOWNLOAD
0 Technical data 7
1 Engine, cooling system and fuel system 9
11 General 9
12 Tightening torques 9
13 Filling capacities 10
2 Steering gear and brake system 11
21 General 11
22 Tightening torques 11
3 Drive and chassis 13
31 General 13
32 Tightening torques 14
33 Filling capacities 16
2 Threaded connections 17
1 Threaded connections 19
11 General 19
3 Fluids, oil and lubricants 21
1 Specifications 23
11 General 23
4 Maintenance schedule 25
1 Maintenance intervals 27
11 Maintenance schedule 27
12 Explanatory notes on the maintenance schedule 28
13 Effect of diesel fuel and PTO hours on maintenance intervals 30
14 Maintenance in special operating conditions 30
15 First service inspection 30
2 Maintenance activities 31
21 Overview of maintenance activities for the first service inspection 31
22 Overview of annual maintenance activities 32
23 Overview of mileage-dependent maintenance activities 34
5 Explanatory notes on the maintenance activities 37
1 Safety instructions 39
11 Safety instructions 39
2 General 41
21 Introduction 41
22 Technical information 41
23 Warning symbol 42
24 Environment 42
25 Parts 43
26 Maintenance guidelines 44
3 Inspection and adjustment 45
31 Checking pedal rubbers 45
32 Checking the battery fluid level 46
33 Checking the battery terminals 46
34 Checking the fluid level of the cab tilting pump 47
35 Check cab fastening 47
36 Bleeding the fuel system 48
37 Checking the engine oil level 50
38 Inspection and adjustment, CE engine valve clearance 51
39 Checking the poly V-belt 53
310 Checking the coolant freezing point 54
311 Checking for fuel leaks 55
312 Checking the components and hose connections for leaks 55
313 Checking the exhaust system 55
314 Checking the radiator and intercooler for fouling 56
315 Checking the air inlet dust trapping valve 56
316 Checking fastening of universal joint to steering box input shaft 57
317 Checking the steering ball joint sleeve for damage 58
318 Checking the steering ball joints 59
319 Checking the steering oil level 60
320 Checking the steering gear lines and connections 61
321 Inspecting the compressor line 62
322 Checking the brake components and brake system for leaks 63
323 Checking the brake cylinder fastening 63
324 Checking the brake shoe thickness and brake disc 64
325 Inspection and adjustment, load-dependent control valve, air suspension 66
326 Inspection and adjustment, load-dependent control valve, leaf suspension 69
327 Checking the differential for leaks 72
328 Checking the operation of the differential lock 72
329 Checking the drive shaft play 73
330 Checking the trailer coupling 74
331 Check the superstructure attachment 75
332 Check the clutch fluid level 76
333 Inspection and adjustment, clutch wear indicator 77
334 Checking the gearbox for leaks 77
335 Checking the automatic gearbox oil level 78
336 Checking the greased wheel hubs for leaks 81
337 Checking the shock absorbers for attachment and leaks 82
338 Checking the condition and attachments of spring leaves, spring clamps and U-bolts 82
339 Checking the hinge points and axle suspension fastening (air suspension) 82
340 Checking the air suspension bellows 83
341 Checking the operation of the automatic lubrication system 84
4 Removal and installation 85
41 Removal and installation, interior filter element 85
42 Removal and installation, air filter element 86
43 Removal and installation, lubricating oil filter 88
44 Removal and installation, fuel fine filter 89
45 Removal and installation, fuel prefilter/water separator filter element 90
46 Removal and installation, valve cover 92
47 Removal and installation, steering gear filter element 93
48 Removal and installation, air dryer filter element 94
49 Removal and installation, automatic gearbox oil filters 96
5 Draining and filling 97
51 Topping up battery fluid 97
52 Draining and filling, engine oil 98
53 Draining and filling coolant 99
54 Draining and filling, differential101
55 Draining and filling the gearbox102
56 Filling grease supply of the automatic lubrication system105
6 Cleaning107
61 Cleaning the battery poles107
62 Cleaning radiator and intercooler108
63 Cleaning the vehicle110
64 Cleaning gearbox vent(s)111
65 Cleaning rear axle vent111
7 Lubrication113
71 Lubricate according to X service lubrication schedule113
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