Dana Spicer 211 Axle Service Manual ASM-0024E (Oct 2013) – PDF

Description

If you’re rebuilding or servicing a Dana Axle 211, this manual gives you the workshop-level guidance technicians rely on—exploded views, correct teardown/rebuild sequences, special tool references, and adjustment procedures (including ring & pinion setup). It’s built for accurate repairs and confident reassembly.

✅ What This Manual Helps You Do

• Follow correct service safety and maintenance practices

• Use exact torque specifications (coarse/fine pitch + wheel nut torque charts)

• Perform axle overhaul work with exploded views + step-by-step procedures

• Service multiple configurations: planetary reductions, steering components, brakes, differentials

• Complete correct bevel pinion and ring & pinion adjustments (various versions)

Table of Contents

Front Sections

• Introduction

• Specifications

  • Definition of viewpoints

  • Data plate identification

  • Conversion tables

  • Torque specifications (coarse pitch / fine pitch)

  • Wheel nut tightening torque tables

• Maintenance

  • Maintenance points

  • Maintenance intervals

  • Lubricant & sealant specifications

• Safety precautions

⚙️ Major Service Chapters

Planetary Reduction 1:6 & Steering Case

• Exploded view

• Disassembly

• Assembly

• Special tools (T1–T5)

Steering Cylinder

• Exploded view

• Disassembly

• Assembly

• Special tools

Brake Systems

• Service brake / Negative brake / 45% locked / 100% locked

  • Exploded view

  • Brake working conditions

  • SAHR brake applied / released

  • Service brake applied

  • Differential lock applied

  • Emergency release instructions

  • Reset of failsafe brake function

  • Disassembly / Assembly

  • Brake piston gap check

  • Special tools

• Negative brake – 4 cup springs version

  • Exploded view

  • Disassembly / Assembly

🔩 Differential Units (Multiple Versions Covered)

• Normal preloaded differential unit (old version) – exploded / disassembly / assembly

• Normal preloaded differential unit (intermediate version) – exploded / disassembly / assembly

• Normal preloaded differential unit (last version) – exploded / disassembly / assembly

• Differential with block to spheres 100% (old version) – exploded / disassembly / assembly

• Differential with block to spheres 100% (last version) – exploded / disassembly / assembly

• Normal differential (old version) – exploded / disassembly / assembly

• Normal differential (last version) – exploded / disassembly / assembly

• Limited slip differential unit 45% (old version) – exploded / disassembly / assembly

• Limited slip differential unit 45% (last version) – exploded / disassembly / assembly

• Preloaded limited slip differential unit 45% (old version) – exploded / disassembly / assembly

• Preloaded limited slip differential unit 45% (intermediate version) – exploded / disassembly / assembly

• Preloaded limited slip differential unit 45% (last version) – exploded / disassembly / assembly

🏁 Reduction Gear / Bevel Pinion / Ring & Pinion Setup

Flanged Reduction Gear 603 Type (Integral 603 Input Gear)

• Exploded view

• Disassembly / Assembly

• Special tools (T1–T2)

Bevel Pinion (Normal Flange & Revolution Counter Versions)

• Exploded view

• Disassembly / Assembly

• Normal flange version

• Revolution counter version

• Special tools (T1–T5)

Ring & Pinion Adjusting (Setup Procedures)

• Step for preloaded differential – exploded view / install & adjust

• Version pinion cover & single arm – exploded view / install & adjust

• Version pinion integral & double arm – exploded view / install & adjust

🧩 Additional Assemblies

• Swinging support – exploded / disassembly / assembly

• Planetary reduction 1:4.23 – exploded / disassembly / assembly

• Incoming disc brake

  • Exploded view

  • Disassembly / Assembly

  • Checking wear & replacing braking pads

• Service & mechanical parking brake – exploded / disassembly / assembly

• Parking brake & differential hydraulic lock 100% – exploded / disassembly / assembly

📌 File Details

⚠️ Quick Balanced Notes (1–2)

• Covers multiple versions of brakes and differentials—make sure you match your unit to the correct “old/intermediate/last” section.

• This is a service/repair manual (rebuild procedures), not an operator’s daily-use guide

Skip trial-and-error—use the correct OEM rebuild steps, torque data, and adjustment procedures to service your Axle 211 properly. Download instantly and start your repair with confidence today.