Datsun 200SX S110 Series (1980) Factory Service Manual – PDF Download
$30.95
Official 1980 Datsun 200SX S110 Series Service Manual. Complete factory repair guide for engine, transmission, suspension, steering, brakes, and EFI systems. Includes wiring diagrams, torque tables, and detailed troubleshooting flowcharts.
Description
Datsun 200SX S110 Series (1980) Factory Service Manual – PDF Download
DESCRIPTION:
The 1980 Datsun 200SX (S110 Series) Service Manual is the official Nissan factory-issued workshop guide, created to support service personnel in performing accurate maintenance, adjustments, disassembly, and troubleshooting. Designed for both hardtop and hatchback models, this manual provides precise specifications, detailed repair instructions, and step-by-step diagnostic procedures for the Z20E engine, drivetrain, chassis, electrical systems, and emission control equipment.
Printed originally by Nissan Motor Co., Ltd., Japan (1979), this technical manual offers deep mechanical coverage with specifications in both metric and imperial units, detailed torque tables, and factory maintenance schedules. It also includes full schematics for electrical, emission, and hydraulic systems to ensure professional servicing and restoration accuracy
486514450-Datsun-200sx-Service-…
IMAGES:
🧰 Main Sections Covered
1. General Information
Model identification, serial number locations, and lifting/towing points.
Standard tightening torque charts and service tool references.
Complete safety and maintenance notes for service engineers.
2. Engine Mechanical (Z20E Engine)
Cylinder head removal, camshaft alignment, timing chain service.
Valve clearance adjustment (0.30 mm hot), torque data for cylinder head bolts.
Compression testing and diagnostic chart for piston, valve, and ring wear.
3. Lubrication & Cooling Systems
Cooling circuit diagrams with 9.5 L system capacity.
Radiator service, thermostat testing, and coolant replacement instructions.
Oil pump and lubrication passages with viscosity recommendations (API SE).
4. Fuel & Exhaust Systems
Fuel line inspection, EFI component testing, and pressure regulation.
Air cleaner replacement, emission canister purge, and vapor recovery testing.
Troubleshooting for hard-start, stalling, or poor fuel economy conditions.
5. Transmission & Clutch
FS5W71B 5-speed manual and 3N71B automatic overhaul procedures.
Gear disassembly, bearing replacement, and hydraulic clutch system bleeding.
Fluid recommendations: API GL-4 gear oil / Dexron ATF.
6. Axles, Suspension & Steering
Front and rear suspension diagrams with torque tables.
Steering gear adjustment and power steering fluid service.
Wheel bearing preload (1.5–3.3 lb starting torque).
7. Brake System
Hydraulic diagram with DOT 3 brake fluid spec.
Disc brake pad wear limit (2 mm), booster vacuum test, parking brake adjustment.
8. Electrical System
Complete wiring harness routing, alternator output check, and starter motor test.
Battery charging inspection and headlight circuit repair procedures.
9. Body, Heater, & A/C
HVAC control cable routing, blower service, and R-12 refrigerant pressure chart.
Door alignment, hood latch lubrication, and weatherstrip replacement.
TECHNICAL HIGHLIGHTS
| Parameter | Specification |
|---|---|
| Model | Datsun 200SX (S110 Series) |
| Engine | Z20E (4-cylinder, SOHC, 1,952 cc) |
| Fuel System | Electronic Fuel Injection (EFI) |
| Transmission | 5-speed manual (FS5W71B) / 3-speed auto (3N71B) |
| Drive Type | Rear-Wheel Drive |
| Ignition Timing | 8° ± 2° BTDC |
| Valve Clearance (Hot) | Intake 0.30 mm / Exhaust 0.30 mm |
| Compression Pressure | 1,177 kPa (12.0 kg/cm²) |
| Engine Oil Capacity | 4.1 L with filter |
| Coolant Capacity | 9.5 L (with heater) |
| Brake Fluid | DOT 3 |
| Electrical System | 12V negative ground |
| Fuse Rating Range | 10A–30A |
| Tire Size | 185/70 SR14 |
| Curb Weight | ~1,090 kg (varies by trim) |
| Manual Number | NISSAN MOTOR CO. LTD, 1979 |
FILE DETAILS
| File Name | 486514450-Datsun-200sx-Service-Manual-01.pdf |
|---|---|
| Manual Type | Workshop / Service Manual |
| Manufacturer | Nissan Motor Co., Ltd. |
| Vehicle Covered | Datsun 200SX S110 Series (Hardtop / Hatchback) |
| Model Year | 1980 |
| Engine Type | Z20E 1.95L SOHC Inline-4 |
| Transmission | FS5W71B (Manual) / 3N71B (Automatic) |
| Language | English |
| Pages | 500+ Pages |
| File Format | Searchable PDF |
| File Size | ~28.2 MB |
| Publisher | Nissan Motor Co., Japan |
| Edition | Original Factory Publication |
| Print Date | 1979 |
| Compatibility | Windows / macOS / Mobile |
