DEUTZ-FAHR AGROLUX F 50 AGROLUX F 60 AGROLUX F 70 AGROLUX F 80 Workshop Manual – PDF DOWNLOAD

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DEUTZ-FAHR AGROLUX F 50 AGROLUX F 60 AGROLUX F 70 AGROLUX F 80 Workshop Manual – PDF DOWNLOAD

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DEUTZ-FAHR AGROLUX F 50 AGROLUX F 60 AGROLUX F 70 AGROLUX F 80 Workshop Manual – PDF DOWNLOAD

Language : English
Pages : 398
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DEUTZ-FAHR AGROLUX F 50 AGROLUX F 60 AGROLUX F 70 AGROLUX F 80 Workshop Manual – PDF DOWNLOAD

INTRODUCTION
The purpose of this workshop manual is to provide instruction for repair technicians and
a practical guide to improving the quality of repairs.
This manual enables repair technicians to acquire a thorough knowledge of the machine,
indicating the correct methods for fault diagnosis, for working in safety and for
accurate dimensional checks and visual inspections. The instructions also indicate the
products to use, the tightening torques and the adjustment data.
The technical material contained in this manual is reserved to Authorised Dealers and
Service Centres who will be duly informed of any technical changes to the machines in
question through the issue of documents regarding modifications, updates and supplements
for optional equipment.
All technicians and their colleagues are expressly forbidden from reproducing any part
of this manual in any form or from communicating the contents to third parties without
the express written permission of the Manufacturer, who remains the sole owner of this
document with all rights reserved in accordance with applicable laws.

TABLE OF CONTENTS:

DEUTZ-FAHR AGROLUX F 50 AGROLUX F 60 AGROLUX F 70 AGROLUX F 80 Workshop Manual – PDF DOWNLOAD

307.1114.3.6 AGROLUX F50-F60-F70-F80………………………………………….. 1
INTRODUCTION……………………………………………………………. 3
GENERAL SAFETY RULES…………………………………………………….. 5
SAFETY PRECAUTIONS FOR REMOVAL AND REFITTING OPERATIONS……………………… 8
LIFTING INSTRUCTIONS…………………………………………………….. 10
HOW THE MANUAL IS STRUCTURED……………………………………………… 11
HOW TO CONSULT THE MANUAL………………………………………………… 12
HOW TO USE AND UPDATE THE MANUAL………………………………………….. 13
STANDARD TIGHTENING TORQUES………………………………………………. 14
1. NUTS AND BOLTS……………………………………………………. 14
2. FITTINGS…………………………………………………………. 15
3. PLUGS……………………………………………………………. 16
4. FITTINGS WITH SEAL AT 37………………………………………….. 17
5. FITTINGS FOR PIPES WITH EYE ATTACHMENT………………………………. 17
THREADLOCKERS, ADHESIVES, SEALANTS AND LUBRICANTS…………………………… 18
CONVERSION FACTORS………………………………………………………. 20
SECTION 10……………………………………………………………… 21
1. TRANSMISSION……………………………………………………… 23
INTRODUCTION…………………………………………………….. 23
DESCRIPTION……………………………………………………… 24
1.1 HOUSING……………………………………………………… 25
1.2 HML ASSEMBLY…………………………………………………. 26
1.3 GEARBOX AND SHUTTLE ASSEMBLY (Version with HML)………………….. 27
1.4 GEARBOX AND SHUTTLE ASSEMBLY (Version without HML with 5 speeds)…… 28
1.5 CONTROL ROD FOR SHUTTLE – UNDERDRIVE……………………………. 29
1.6 SPEED CONTROL ROD (5-speed version)…………………………….. 30
1.7 RANGE AND PARKING BRAKE ASSEMBLY……………………………….. 31
1.8 RANGE CONTROL ROD AND PARKING BRAKE LEVER……………………….. 32
1.9 FOUR-WHEEL DRIVE ENGAGEMENT ASSEMBLY……………………………. 33
1.10 DIFFERENTIAL ASSEMBLY………………………………………… 34
1.11 BRAKES AND REAR AXLE ASSEMBLY…………………………………. 35
2. REAR PTO…………………………………………………………. 37
2.1 PTO CONTROL CLUTCH ASSEMBLY……………………………………. 38
2.2 2-SPEED PTO………………………………………………….. 41
2.3 2-SPEED PTO AND SYNCRO PTO…………………………………….. 42
3. FRONT AXLE……………………………………………………….. 43
3.1 FINAL DRIVE………………………………………………….. 44
3.2 PINION, DIFFERENTIAL AND DIFFERENTIAL LOCK………………………. 45
4. HYDRAULIC SYSTEM………………………………………………….. 46
DESCRIPTION……………………………………………………… 46
4.1 HYDRAULIC DIAGRAM (standard version) (1/2)………………………. 47
4.2 HYDRAULIC DIAGRAM (standard version) (2/2)………………………. 48
4.3 HYDRAULIC DIAGRAM (full optional version) (1/2)………………….. 49
4.4 HYDRAULIC DIAGRAM (full optional version) (2/2)………………….. 50
4.5 STEERING CIRCUIT GEAR PUMP…………………………………….. 51
4.6 LIFT CIRCUIT GEAR PUMP………………………………………… 52
4.7 POWER STEERING……………………………………………….. 53
4.8 HML SOLENOID VALVE ASSEMBLY……………………………………. 54
4.9 AUXILIARY SERVICES CONTROL VALVE……………………………….. 55
4.10 TRAILER BRAKING VALVE………………………………………… 56
4.11 SERVICES SOLENOID VALVE ASSEMBLY………………………………. 61
4.12 LIFT CONTROL VALVE…………………………………………… 62
SECTION 30……………………………………………………………… 69
ENGINE HOODS………………………………………………………… 73
Removal…………………………………………………………. 73
Refitting……………………………………………………….. 74
WHEELS……………………………………………………………… 75
FRONT WHEELS…………………………………………………….. 75
Removal……………………………………………………… 75
Refitting……………………………………………………. 75
REAR WHEELS……………………………………………………… 76
Removal……………………………………………………… 76
Refitting……………………………………………………. 76
SAFETY ROLL BAR……………………………………………………… 77
Removal…………………………………………………………. 77
Refitting……………………………………………………….. 78
FUEL TANK…………………………………………………………… 79
Removal…………………………………………………………. 79
Refitting……………………………………………………….. 82
FRONT SUPPORT……………………………………………………….. 83
Removal…………………………………………………………. 83
Refitting……………………………………………………….. 87
PLATFORM……………………………………………………………. 88
Removal…………………………………………………………. 88
Refitting……………………………………………………….. 94
4WD SHAFT…………………………………………………………… 95
Removal…………………………………………………………. 95
Refitting……………………………………………………….. 96
ENGINE……………………………………………………………… 97
Preparation before separating the engine from the transmission………… 97
Preparation for removal…………………………………………… 97
Separation or removal…………………………………………….. 98
Refitting……………………………………………………….. 99
CLUTCH ASSEMBLY………………………………………………………100
CLUTCH…………………………………………………………..100
Removal and renewal of the clutch plate………………………….100
Checking clutch plate wear……………………………………..100
Refitting the clutch plate……………………………………..100
CLUTCH RELEASE BEARING…………………………………………….101
Renewal………………………………………………………101
STARTER MOTOR………………………………………………………..102
Removal………………………………………………………….102
Refitting………………………………………………………..103
HML UNIT…………………………………………………………….104
COMPLETE ASSEMBLY…………………………………………………104
Removal………………………………………………………104
Refitting…………………………………………………….107
Checking the reduction unit end float……………………………109
CLUTCH UNITS……………………………………………………..110
Disassembly…………………………………………………..110
Assembly……………………………………………………..117
PLANET CARRIER ASSEMBLY……………………………………………123
Disassembly…………………………………………………..123
Assembly……………………………………………………..124
GEARBOX AND SHUTTLE ASSEMBLY…………………………………………..127
COMPLETE ASSEMBLY…………………………………………………127
Removal………………………………………………………127
Refitting…………………………………………………….131
Separating from the transmission………………………………..132
Reassembly……………………………………………………136
Disassembly…………………………………………………..137
Assembly……………………………………………………..137
SHUTTLE – UNDERDRIVE SHAFT…………………………………………138
Disassembly…………………………………………………..138
Assembly……………………………………………………..141
PRIMARY SHAFT…………………………………………………….143
Disassembly…………………………………………………..143
Assembly……………………………………………………..144
SECONDARY SHAFT………………………………………………………145
Disassembly………………………………………………………145
Assembly…………………………………………………………153
GEAR SELECTOR ROD…………………………………………………159
Disassembly…………………………………………………..159
Assembly……………………………………………………..159
SHUTTLE AND UNDERDRIVE SELECTOR ROD…………………………………160
Disassembly…………………………………………………..160
Assembly……………………………………………………..160
FOUR-WHEEL DRIVE ENGAGEMENT CONTROL…………………………………161
Removal………………………………………………………161
Refitting…………………………………………………….161
Disassembly…………………………………………………..162
Assembly……………………………………………………..163
HYDRAULIC PUMPS………………………………………………………164
PUMP FOR STEERING CIRCUIT AND SOLENOID VALVES………………………..164
Removal………………………………………………………164
Refitting…………………………………………………….166
PUMP FOR HYDRAULIC LIFT AND AUXILIARY SERVICES……………………….167
Removal………………………………………………………167
Refitting…………………………………………………….168
HYDRAULIC TRAILER BRAKING VALVE…………………………………….169
Removal………………………………………………………169
Refitting…………………………………………………….170
HYDRAULIC LIFT (MECHANICAL VERSION)…………………………………….171
COMPLETE ASSEMBLY…………………………………………………171
Removal………………………………………………………171
Refitting…………………………………………………….174
Disassembly…………………………………………………..175
Assembly……………………………………………………..181
BUSHES…………………………………………………………..182
Renewal………………………………………………………182
HYDRAULIC LIFT CONTROL VALVE……………………………………….183
Removal………………………………………………………183
Refitting…………………………………………………….184
Disassembly…………………………………………………..185
Assembly……………………………………………………..188
LIFT CYLINDER…………………………………………………….190
Disassembly…………………………………………………..190
Assembly……………………………………………………..191
MECHANICAL DRAFT SENSOR……………………………………………193
Removal………………………………………………………193
Refitting…………………………………………………….193
Disassembly…………………………………………………..194
Assembly……………………………………………………..195
REMOTE CONTROL VALVE………………………………………………….197
Removal………………………………………………………….197
Refitting………………………………………………………..199
REAR AXLE……………………………………………………………200
RIGHT AND LEFT AXLES………………………………………………200
Preparation for removal of the right axle………………………..200
Preparation for removal of the left axle…………………………202
Removal of the complete rear axle……………………………….203
Refitting…………………………………………………….204
Disassembly…………………………………………………..205
Assembly……………………………………………………..208
PLANET CARRIER ASSEMBLY……………………………………………210
Disassembly…………………………………………………..210
Assembly……………………………………………………..210
BRAKES………………………………………………………………211
REAR AXLE BRAKES………………………………………………….211
Renewal of brake discs…………………………………………211
BRAKING PISTON……………………………………………………212
Disassembly…………………………………………………..212
Assembly……………………………………………………..212
FRONT AXLE BRAKES…………………………………………………214
Removal of brake discs…………………………………………214
Refitting the brake discs………………………………………215
Piston disassembly…………………………………………….216
Piston assembly……………………………………………….216
PARKING BRAKE…………………………………………………….218
Removal of the friction shoes…………………………………..218
Refitting the friction shoes……………………………………220
Disassembly…………………………………………………..222
Assembly……………………………………………………..222
BRAKE CYLINDERS………………………………………………………223
Removal………………………………………………………….223
Refitting………………………………………………………..224
SERVICE VALVES ASSEMBLY……………………………………………….225
Removal………………………………………………………….225
Refitting………………………………………………………..228
Disassembly………………………………………………………229
Assembly…………………………………………………………231
3-POINT LINKAGE………………………………………………………232
Removal………………………………………………………….232
Refitting………………………………………………………..234
TOWING HITCH…………………………………………………………235
Removal………………………………………………………….235
Refitting………………………………………………………..235
REAR PTO…………………………………………………………….236
PTO INPUT SHAFT…………………………………………………..236
Removal………………………………………………………236
Refitting…………………………………………………….237
PTO CLUTCH……………………………………………………….238
Removal………………………………………………………238
Refitting…………………………………………………….240
Disassembly…………………………………………………..241
Assembly……………………………………………………..245
PTO OUTPUT SHAFT (2-SPEED + GROUNDSPEED VERSION)……………………..246
Disassembly…………………………………………………..246
Assembly……………………………………………………..250
GROUNDSPEED PTO DRIVE SHAFT………………………………………..251
Disassembly…………………………………………………..251
Assembly……………………………………………………..252
RANGE GEARBOX AND REAR DIFFERENTIAL ASSEMBLY…………………………….253
COMPLETE ASSEMBLY…………………………………………………253
Disassembly…………………………………………………..253
Assembly……………………………………………………..253
PUMP DRIVE PTO……………………………………………………254
Disassembly…………………………………………………..254
Assembly……………………………………………………..256
DIFFERENTIAL UNIT…………………………………………………257
Removal………………………………………………………257
Refitting…………………………………………………….259
Disassembly…………………………………………………..260
Assembly……………………………………………………..262
PINION…………………………………………………………..263
Disassembly…………………………………………………..263
Assembly……………………………………………………..266
RANGE SELECTOR ROD………………………………………………..267
Disassembly…………………………………………………..267
Assembly……………………………………………………..268
4WD AND GROUND SPEED PTO OUTPUT SHAFT……………………………….269
Disassembly…………………………………………………..269
Assembly……………………………………………………..273
BEVEL GEAR PAIR…………………………………………………..274
Preparation of adjustments……………………………………..274
Adjustment of the differential bearings preload…………………..276
Adjustment of the pinion position……………………………….278
Adjustment of the pinion and crown wheel…………………………280
INSTRUMENT PANEL……………………………………………………..281
Removal………………………………………………………….281
Refitting………………………………………………………..283
POWER STEERING……………………………………………………….284
Removal………………………………………………………….284
Refitting………………………………………………………..285
CLUTCH MASTER CYLINDER………………………………………………..286
Removal………………………………………………………….286
Refitting………………………………………………………..287
FRONT AXLE…………………………………………………………..288
Removal………………………………………………………….288
Refitting………………………………………………………..289
STEERING CYLINDER…………………………………………………290
Removal………………………………………………………290
Refitting…………………………………………………….291
EPICYCLIC REDUCTION UNIT…………………………………………..292
Removal………………………………………………………292
Refitting…………………………………………………….293
Disassembly…………………………………………………..294
Assembly……………………………………………………..296
STEERING KNUCKLE HOUSING AND HALFSHAFT………………………………298
Removal………………………………………………………298
Refitting…………………………………………………….302
Adjusting the bearings preload………………………………….304
PINION-DIFFERENTIAL ASSEMBLY……………………………………….307
Removal………………………………………………………307
Refitting…………………………………………………….307
DIFFERENTIAL LOCK…………………………………………………308
Removal………………………………………………………308
Refitting…………………………………………………….310
Adjustment……………………………………………………311
BEVEL GEAR PAIR…………………………………………………..314
Disassembly…………………………………………………..314
Assembly……………………………………………………..318
Adjustment of the differential preload…………………………..323
Adjustment of the pinion and crown wheel…………………………327
Completion of assembly…………………………………………327
DIFFERENTIAL……………………………………………………..329
Disassembly…………………………………………………..329
Assembly……………………………………………………..330
SECTION 40………………………………………………………………331
THE STRUCTURE OF THE UNIT……………………………………………..333
HOW TO CONSULT THE UNIT……………………………………………….334
1. INTRODUCTION………………………………………………………335
1.1 LIST OF WIRING HARNESSES……………………………………….335
1.2 DEFINITION OF COMPONENTS AND SYMBOLS…………………………….336
1.3 GENERAL RULES…………………………………………………337
1.3.1 MODIFICATION OF THE TRACTOR’S ELECTRICAL/ELECTRONIC CIRCUITS….337
1.3.2 MAIN WIRING FAULTS……………………………………….337
1.3.3 REMOVAL, REFITTING AND DRYING OF CONNECTORS AND WIRING……….338
1.4 DIAGNOSTIC INSTRUMENTS…………………………………………339
1.5 WIRE COLOUR CODES……………………………………………..339
2. INDICES…………………………………………………………..340
2.1 INDEX BY PART DESCRIPTION………………………………………340
2.2 INDEX BY PART CODE…………………………………………….342
2.3 INDEX BY CONNECTOR…………………………………………….344
3. COMPONENTS………………………………………………………..347
3.1 CONNECTOR LAYOUTS……………………………………………..347
3.2 COMPONENT TECHNICAL DATA……………………………………….349
3.3 PINOUTS AND DESCRIPTIONS OF ELECTRONIC CONTROL UNITS………………352
3.3.1 HML CONTROL UNIT (CODE. 0.010.8869.4/20)……………………352
4. SYSTEMS…………………………………………………………..353
4.1 EARTH POINTS………………………………………………….353
4.2 STARTING AND PREHEATING………………………………………..354
4.3 LIGHTS – STEERING COLUMN SWITCH UNIT…………………………….355
4.4 ACCESSORIES…………………………………………………..356
4.5 INSTRUMENT PANEL………………………………………………357
4.6 BRAKES……………………………………………………….358
4.7 TRANSMISSION AD HML……………………………………………359
4.8 REAR PTO……………………………………………………..360
5. WIRING……………………………………………………………361
CENTRAL WIRING (1/4)………………………………………………361
CENTRAL WIRING (2/4)………………………………………………362
CENTRAL WIRING (3/4)………………………………………………373
CENTRAL WIRING (4/4)………………………………………………374
ENGINE WIRING (3-CYLINDER VERSION) (1/2)…………………………….381
ENGINE WIRING (3-CYLINDER VERSION) (2/2)…………………………….382
ENGINE WIRING (4-CYLINDER VERSION) (1/2)…………………………….383
ENGINE WIRING (4-CYLINDER VERSION) (2/2)…………………………….384
ROTATING BEACON WIRING…………………………………………….385
ROLL BAR LIGHTS WIRING…………………………………………….386
POWER WIRING (3-4 CYLINDER VERSION)…………………………………387

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

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