Deutz-Fahr Agrotron 180.7 Instruction book Manual – PDF DOWNLOAD

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Deutz-Fahr Agrotron 180.7 Instruction book Manual – PDF DOWNLOAD

DESCRIPTION:

Deutz-Fahr Agrotron 180.7 Instruction book Manual – PDF DOWNLOAD

prior to starting your tractor, you should first carefully read these operating instructions as well as the additional instructions, if any, (e.g. for front loader, front power lift etc.) to get familiarized with it within short time. In this way, you will avoid accidents, maintain the warranty of the manufacturer and will always avail on a functioning and operable tractor.

• This tractor has been defined by the manufacturer and constructed for use in agriculture – the intended purpose – and all uses in excess of this shall be deemed not to be in conformity with the intended purpose. The manufacturer will not be responsible for resulting damages. The risk will be borne solely by the user.
• Use in accordance with the intended purpose also includes obeying the operating, servicing and repair instructions stipulated by the manufacturer. Beyond the regular care and maintenance, a competent treatment of the tractor will save its value and is, in many cases, a pre-condition for warranty claims. The tractor must only be used, serviced and repaired by persons who have the necessary skills and were instructed about the risks involved.
• The relevant accident prevention regulations as well as the other generally recognized safety, industrial hygiene and road traffic regulations must be observed. If you make any changes to the tractor, this will exclude all liability claims against the manufacturer for resulting damage. The SAME DEUTZ-FAHR design engineers have placed special emphasis on safety and efficiency. It is now up to you to operate your tractor with adequate care, to maintain its efficiency and performance and thus to ensure smooth operation.

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TABLE OF CONTENTS:

Deutz-Fahr Agrotron 180.7 Instruction book Manual – PDF DOWNLOAD

Chapter 0 – Introduction and section index ………………………………….. I
Serial number ……………………………………………………………………………… I
Chapter index ……………………………………………………………………………. III
Table of contents ………………………………………………………………………… IV
CE ………………………………………………………………………………………….. XIV
Declaration of conformity ……………………………………………………………. XV
Models ……………………………………………………………………………………. XVI
Predelivery operations ………………………………………………………………. XVII
Handover of tractor to the customer ……………………………………………. XVII
CEM supplementary page ………………………………………………………….. XIX
Equipment ………………………………………………………………………………… XX
Document pocket for use and maintenance manual……………………….. XXI
Introduction …………………………………………………………………………….. XXII
Pre-delivery, Installation on the Farm and Warranty ………………………. XXIII
EU Declaration of Conformity …………………………………………………….. XXV
Tractor and Machine Noise ………………………………………………………… XXV
Chapter 1 – Safety ……………………………………………………………….. XXVII
Safety Alert Symbol and Terms ……………………………………………….. XXVIII
Introduction to Safety ………………………………………………………………. XXIX
Safety …………………………………………………………………………………… XXIX
– A Word to the Operator ………………………………………………………. XXIX
Danger, Warning, Caution ………………………………………………………… XXIX
Decals ……………………………………………………………………………………. XXX
Follow a Safety Programme ……………………………………………………… XXXI
General safety rules ………………………………………………………………… XXXI
Protective Structures ……………………………………………………………… XXXVII
– Roll Over Protective Structures …………………………………………… XXXVII
– Operation ………………………………………………………………………. XXXVII
Damage to the ROPS …………………………………………………………… XXXVIII
Cab…………………………………………………………………………………… XXXVIII
Prepare for Safe Operation …………………………………………………….. XXXIX
– Protect Yourself ………………………………………………………………… XXXIX
– Risks from exposure to noise ………………………………………………. XXXIX
– Know Your Equipment ……………………………………………………………. XL
– Use all Available Protective and Safety Devices …………………………. XL
– Check the Equipment …………………………………………………………… XLI
– Clean the Tractor ………………………………………………………………… XLIII
– Protect the Environment ……………………………………………………….. XLIII
Servicing the Tractor ………………………………………………………………… XLIV
Starting …………………………………………………………………………………. XLIV
– Warn Personnel before Starting …………………………………………….. XLIV
– Mount and Dismount Safely …………………………………………………. XLV
– Start Safely ………………………………………………………………………… XLV
– Follow Recommended Starting Procedures ………………………………. XLVI
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V
– Test the Controls ………………………………………………………………… XLVI
– Starting Fluid ……………………………………………………………………… XLVI
– Work Safely ………………………………………………………………………. XLVII
– Making the Right Moves ……………………………………………………… XLVII
– Follow Safe Operating Practices ……………………………………………. XLVII
– Watch out for Others …………………………………………………………. XLVIII
– Risk of Overturning …………………………………………………………………. L
– To Avoid Side Overturns ………………………………………………………….. L
– To Avoid Rear Overturns …………………………………………………………. LI
– General Operating Hazards ……………………………………………………. LII
– Implements and Attachments …………………………………………………. LIII
– Safety – Towing …………………………………………………………………… LIV
Road Transport ………………………………………………………………………….. LV
– Rules of the Road …………………………………………………………………. LV
– After Operation …………………………………………………………………… LVII
– Welding work on the tractor body …………………………………………… LVII
Illustrations of safety decals ……………………………………………………….. LVIII
Chapter 2 – TRACTOR IDENTIFICATION …………………………………… LXIX
Ordering replacement parts ………………………………………………………. LXX
REPLACEMENT PARTS ………………………………………………………………. LXXI
Tractor serial number …………………………………………………………….. LXXI
– Tractor data plate ………………………………………………………………. LXXI
– Engine serial number: ………………………………………………………… LXXIII
– Gearbox data plate …………………………………………………………… LXXIII
– Front axle data plate …………………………………………………………. LXXIII
Hazard warning triangle ………………………………………………………….. LXXV
First aid kit ……………………………………………………………………………. LXXV
Fitting the license plate …………………………………………………………… LXXV
Periodic checks ……………………………………………………………………… LXXVI
– Fuel level ………………………………………………………………………… LXXVI
– Engine oil level ………………………………………………………………… LXXVI
– Screen washer …………………………………………………………………. LXXVI
– Coolant …………………………………………………………………………..LXXVII
– Wheels and tyres ……………………………………………………………… LXXVII
– Compressed air trailer braking system* ………………………………… LXXVII
– Lighting …………………………………………………………………………..LXXVII
– Towing hitches …………………………………………………………………. LXXVII
International symbols (PART. 1) ……………………………………………….. LXXVIII
International symbols (PART. 2) ………………………………………………… LXXIX
International symbols (PART. 3) …………………………………………………. LXXX
Metric conversion …………………………………………………………………… LXXXI
Conversion tables …………………………………………………………………. LXXXII
Chapter 3 – USE ……………………………………………………………………….. 1
Starter key …………………………………………………………………………………. 3
Opening and closing the cab doors from the outside …………………………. 3
Door safety locks * ………………………………………………………………………. 3
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CHAPTER 0 Introduction and Section index
Driver’s seat……………………………………………………………………………….. 5
AEROMAT SEAT MAXIMO MSG 95 A ……………………………………………….. 9
Co-driver’s seat ………………………………………………………………………… 14
Steering wheel adjustment * ……………………………………………………….. 15
– Steering wheel tilt angle adjustment ………………………………………. 15
Starter switch ……………………………………………………………………………. 16
Seat belts * ………………………………………………………………………………. 16
Cab overview ……………………………………………………………………………. 18
INFOCENTER …………………………………………………………………………….. 19
– Fuel gauge ………………………………………………………………………….. 20
– Engine temperature gauge …………………………………………………….. 20
– Tachometer………………………………………………………………………….. 21
– Hour meter ………………………………………………………………………….. 21
– Wheelslip * ………………………………………………………………………….. 22
– Ground speed ……………………………………………………………………… 22
– Front PTO rpm * ……………………………………………………………………. 23
– Rear PTO rpm ………………………………………………………………………. 23
– On-board display ………………………………………………………………….. 24
– Indicator and warning lights ……………………………………………………. 26
– Green indicator lights ……………………………………………………………. 26
– Blue indicator lights ………………………………………………………………. 26
– Yellow indicator lights ……………………………………………………………. 26
– Red alarm warning lights ……………………………………………………….. 26
– Direction indicator warning lights …………………………………………….. 27
– Front-wheel drive engaged warning light ………………………………….. 27
– Main beam warning light ……………………………………………………….. 27
– Differential lock engaged warning light ……………………………………. 28
– Battery charging warning light ………………………………………………… 28
– Engine oil pressure warning light …………………………………………….. 28
– Front axle suspension indicator light …………………………………………. 29
– Pre-heating warning light ………………………………………………………. 29
– Automatic PTO engagement indicator light ……………………………….. 29
Braking system air pressure gauge ……………………………………………….. 30
POWERSHIFT transmission display …………………………………………………. 31
Steering column switch ……………………………………………………………….. 32
Direction indicator control ……………………………………………………………. 32
Main tractor controls …………………………………………………………………… 34
Control panel ……………………………………………………………………………. 35
Controls on the console to the right of driver’s seat ………………………… 36
– Hazard warning lights ……………………………………………………………. 37
– Automatic PTO ……………………………………………………………………… 37
– PTO control switches ……………………………………………………………… 38
– Rear worklights * ………………………………………………………………….. 38
– Rear screen wiper * ……………………………………………………………….. 39
– Rotating beacon * …………………………………………………………………. 39
Checks before starting the tractor …………………………………………………. 40
Refueling ………………………………………………………………………………….. 40
Rearview mirror …………………………………………………………………………. 40
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VII
Starting the engine ……………………………………………………………………. 41
– Starter switch ……………………………………………………………………….. 41
– Transmission display ……………………………………………………………… 41
– Starting the engine ……………………………………………………………….. 43
Moving off ………………………………………………………………………………… 44
– Stopping the tractor ………………………………………………………………. 45
– Parking brake ………………………………………………………………………. 45
– Parking the tractor ………………………………………………………………… 46
– Tractor wheel chock ……………………………………………………………….. 47
Service brakes …………………………………………………………………………… 48
Clutch ……………………………………………………………………………………… 49
Comfort clutch ………………………………………………………………………….. 49
Accelerator pedal ………………………………………………………………………. 50
Hand throttle. …………………………………………………………………………… 50
Gearbox controls ……………………………………………………………………….. 51
Transmission neutral control ………………………………………………………… 53
Shuttle control …………………………………………………………………………… 53
– Changing the drive direction ………………………………………………….. 53
– Shuttle control lever (F-N-R) …………………………………………………… 53
– Controls on the multifunction armrest ………………………………………. 56
Multifunction lever ……………………………………………………………………… 57
– Forward/reverse shuttle control switch ………………………………………. 57
– Enable button for changing the drive direction …………………………… 58
– Transmission neutral control ……………………………………………………. 58
– Engine speed memory (M button) ……………………………………………. 59
– Control panel on the multifunction armrest ………………………………. 60
Main gear lever …………………………………………………………………………. 61
Automatic Power Shift – APS mode……………………………………………….. 64
APS control buttons ……………………………………………………………………. 65
Automatic mode programming ……………………………………………………. 67
APS (Automatic Power Shift) mode ……………………………………………….. 69
Transmission alarms (T-7330L) ……………………………………………………… 71
Description of the operating options ……………………………………………… 76
– Limited operation program …………………………………………………….. 76
– Alternative operation program ………………………………………………… 76
– LIMP-HOME operation program……………………………………………….. 76
– TC-SHUTDOWN operation program ………………………………………… 76
ASM ………………………………………………………………………………………… 83
– Automatic traction control ………………………………………………………. 83
– ASM and front wheel drive controls …………………………………………. 84
– ASM with four-wheel drive …………………………………………………….. 85
– 4WD without ASM ………………………………………………………………… 85
Front axle suspension (optional) …………………………………………………… 86
Hydraulic control valves ………………………………………………………………. 88
– Hydraulic control valve controls ……………………………………………….. 89
– Type of control valve ……………………………………………………………… 90
– Front and rear hydraulic service couplers * ………………………………… 92
– Hydraulic control valve …………………………………………………………… 93
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CHAPTER 0 Introduction and Section index
– Correspondence between the control valves and
the hydraulic couplers …………………………………………………………… 95
– Control valves controlled by rocker switches on
multifunction control lever ……………………………………………………… 96
– Control valves controlled by joystick on multifunction control lever .. 96
– Joystick set for continuous operation ………………………………………. 100
– Simultaneous operation of more than one control valve ……………. 102
– Operation of the front lift …………………………………………………….. 102
– External fitting (POWERBEYOND) * …………………………………………. 105
– Free oil drain ……………………………………………………………………… 106
Operation of the sequential control (SDS) ……………………………………. 112
Parameter programming …………………………………………………………… 121
Digital clock …………………………………………………………………………….. 123
– Adjusting the clock ………………………………………………………………. 123
Operation of the power take-off ………………………………………………… 125
– Length of the drive shaft ……………………………………………………… 126
– Engaging the power take-off ………………………………………………… 127
– PTO normal-economy mode selector lever ………………………………. 128
– Automatic PTO ……………………………………………………………………. 129
– Changing the PTO output shaft …………………………………………….. 130
– Engagement of the rear PTO ………………………………………………… 131
EHR – Rear lift controls ………………………………………………………………. 133
– Lift controls located on rear fenders ……………………………………….. 139
– Emergency manual lift control ………………………………………………. 139
– Adjustment of implement oscillation damping …………………………. 140
Power outlet socket for electric sensors ………………………………………… 141
Hydraulic trailer brake * …………………………………………………………….. 142
Additional information regarding the attachment of implements ……… 143
Front towing and manoeuvring hitch …………………………………………… 146
– Front towing hitch ……………………………………………………………….. 146
Hydraulic front lift ……………………………………………………………………. 148
Road transport with no front-mounted implements ……………………….. 149
– Fitting the top link of the front lift ………………………………………….. 150
– Adjusting the length of the top link ……………………………………….. 150
– Attaching an implement to the front lift …………………………………. 151
– Detaching an implement from the front lift …………………………….. 151
– Front lift safety …………………………………………………………………… 152
Maximum dimensions with front-mounted implements ………………….. 153
Front loader ……………………………………………………………………………. 154
Rear towing hitch * …………………………………………………………………… 154
– Mechanical rear «Pick-up» hitch ……………………………………………… 155
– Category “C” towing hitch with automatic height adjustment …….. 157
– Category “D2” towing hitch ………………………………………………….. 158
– Category “D3” towing hitch ………………………………………………….. 159
– Hydraulic rear “Pick-up” hitch ………………………………………………… 160
– Drawbar* and Piton Fix* towing hitch ……………………………………… 166
– Moving the drawbar ……………………………………………………………. 167
Three-point linkage ………………………………………………………………….. 168
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IX
– Adjustment of the top link ……………………………………………………. 171
– Adjusting the length of the lift rods ……………………………………….. 172
– Lateral stabilizer bar with automatic adjustment ………………………. 173
– Lateral stabiliser bar with adjustable length …………………………….. 175
– Oscillation adjustment …………………………………………………………. 175
Bodywork ……………………………………………………………………………….. 176
Cab……………………………………………………………………………………….. 177
Climate control ……………………………………………………………………….. 180
– Blower control …………………………………………………………………….. 180
– Air conditioning system ………………………………………………………… 181
– Air conditioning controls ……………………………………………………….. 181
– Heater ………………………………………………………………………………. 183
– Manual temperature control …………………………………………………. 184
– Fresh air controls ………………………………………………………………… 184
Active carbon air filter ………………………………………………………………. 185
Electrical outlet sockets ……………………………………………………………… 186
– Electrical connections for implements ……………………………………… 186
– Outlet socket ……………………………………………………………………… 187
– ISO diagnostic data transmission socket ………………………………….. 187
– External outlet socket …………………………………………………………… 187
– Installation of additional controls and display units …………………… 188
– Lighting for multifunction console ………………………………………….. 188
– Interior light ……………………………………………………………………….. 188
Ashtray and cigar lighter …………………………………………………………… 189
Loudspeakers * ………………………………………………………………………… 189
Radio * …………………………………………………………………………………… 189
Interior rearview mirrors ……………………………………………………………. 190
Storage compartment ………………………………………………………………. 190
Refrigerator compartment …………………………………………………………. 191
Cab doors and windows ……………………………………………………………. 191
Cab doors ………………………………………………………………………………. 191
Child lock * …………………………………………………………………………….. 192
Windscreen …………………………………………………………………………….. 192
Side windows ………………………………………………………………………….. 192
Rear window …………………………………………………………………………… 193
High-visibility roof ……………………………………………………………………. 193
Cab access hatch for hydraulic lines to external implements ……………. 194
Upper sun screen * …………………………………………………………………… 194
Roller sun blind ………………………………………………………………………. 194
Chapter 4 – WHEELS ……………………………………………………………… 195
Adjusting the track width …………………………………………………………… 196
Tyre inflation pressures ……………………………………………………………… 197
Minimum track width ………………………………………………………………… 197
Front axle width……………………………………………………………………….. 198
Mechanical ratio ………………………………………………………………………. 198
Rear axle width ……………………………………………………………………….. 198
Correct procedure for tyre fitting ………………………………………………… 198
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CHAPTER 0 Introduction and Section index
Adjustment of the steering angle ……………………………………………….. 199
Permissible tyre combinations …………………………………………………….. 200
Track width adjustment for wheels with fixed rims …………………………. 200
Adjustment of the front fenders …………………………………………………. 202
Ballast carrier ………………………………………………………………………….. 205
Additional ballasting …………………………………………………………………. 207
Water ballasting ………………………………………………………………………. 208
Mixed-automatic air braking system * ………………………………………….. 210
Chapter 5 – MAINTENANCE ……………………………………………………. 213
Maintenance operations ……………………………………………………………. 214
Lubricants chart ……………………………………………………………………….. 218
Checks and maintenance table ………………………………………………….. 219
Engine maintenance …………………………………………………………………. 223
Opening the engine hood …………………………………………………………. 223
Closing the hood ……………………………………………………………………… 223
– Cleaning the front grille ………………………………………………………. 224
– Front engine compartment …………………………………………………… 224
– Cleaning the gearbox oil cooler …………………………………………….. 225
– Checking the engine oil level ……………………………………………….. 227
– Changing the engine oil ………………………………………………………. 228
– Changing the engine oil filter ……………………………………………….. 229
– Changing the fuel filter ……………………………………………………….. 232
– Maintenance of the air cleaner ……………………………………………… 233
Changing the air cleaner element ………………………………………………. 233
Cleaning the air cleaner element ……………………………………………….. 234
Renewing the air filter inner safety element …………………………………. 234
Aspiration of the engine air cleaner …………………………………………….. 234
Fuel storage ……………………………………………………………………………. 235
Refueling ………………………………………………………………………………… 235
Refueling at the end of the working day ……………………………………… 235
Fuel ……………………………………………………………………………………….. 236
Coolant ………………………………………………………………………………….. 237
– Water quality ……………………………………………………………………… 237
– Cooling system …………………………………………………………………… 238
– Checking the coolant level …………………………………………………… 239
– Topping up the coolant ………………………………………………………… 239
Checking the drivebelts …………………………………………………………….. 240
Fuel lift pump and alternator ……………………………………………………… 241
Air-conditioning compressor ………………………………………………………. 241
Maintenance of the transmission ………………………………………………… 242
– Checking the oil level ………………………………………………………….. 242
– Oil filter change intervals ……………………………………………………… 243
– Gearbox oil filter ………………………………………………………………… 244
– LS-System with variable displacement pump …………………………… 244
– Steering…………………………………………………………………………….. 245
– Transmission casing breather ………………………………………………… 247
– Rear final drive …………………………………………………………………… 247
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CHAPTER 0 Introduction and Section index
XI
– Cleaning the mesh filter of the front axle suspension system ……… 248
Maintenance of the front axle ……………………………………………………. 249
– Lubrication of the front axle ………………………………………………….. 252
– Front axle suspension* …………………………………………………………. 253
– Swivel-mounted fenders* …………………………………………………….. 253
Front power take-off * ………………………………………………………………. 254
Front lift* ………………………………………………………………………………… 256
Rear lubrication points ………………………………………………………………. 257
Rear lift ………………………………………………………………………………….. 257
Towing hitches …………………………………………………………………………. 258
Clutch ……………………………………………………………………………………. 259
– Checking the clutch control …………………………………………………… 259
Brakes ……………………………………………………………………………………. 259
– Checking the service brakes ………………………………………………….. 259
Checking the brake and clutch fluid …………………………………………….. 260
Checking the parking brake ………………………………………………………. 260
Compressed air braking system * ……………………………………………….. 261
Checking the compressed air couplers on the tractor ……………………… 261
Maintenance of the climate control system …………………………………… 262
– Changing the cab air filter ……………………………………………………. 262
– Maintenance of the air conditioning system …………………………….. 264
– Inspecting the radiator-condenser ………………………………………….. 264
– Air conditioning system check ……………………………………………….. 265
General cleaning of the tractor ………………………………………………….. 268
Chapter 6 – ELECTRICAL SYSTEM …………………………………………….. 269
Battery …………………………………………………………………………………… 270
– Battery maintenance …………………………………………………………… 270
– Connection/disconnection of the battery …………………………………. 271
Fusebox and fuses ……………………………………………………………………. 271
– The relays and their functions ……………………………………………….. 274
Fusebox ………………………………………………………………………………….. 275
Radar sensor * …………………………………………………………………………. 276
Bulb replacement …………………………………………………………………….. 277
Front lights ……………………………………………………………………………… 277
Front lights on cab roof * …………………………………………………………… 277
Bulb replacement …………………………………………………………………….. 278
Worklights on front grille …………………………………………………………… 278
Rear lights * ……………………………………………………………………………. 279
Sidelight, direction indicator light bulbs ……………………………………….. 279
Bulbs of lights on rear fenders ……………………………………………………. 280
Lighting for right-hand control console ………………………………………… 280
Interior courtesy light ………………………………………………………………… 280
Headlight aim …………………………………………………………………………. 281
Adjusting the repeater lights * ……………………………………………………. 283
Chapter 7 – STORAGE OF THE TRACTOR………………………………….. 285
Cleaning ………………………………………………………………………………… 286
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XII
CHAPTER 0 Introduction and Section index
Operations prior to long term garaging ……………………………………….. 286
– Engine ………………………………………………………………………………. 286
– Fuel tank …………………………………………………………………………… 286
– Coolant …………………………………………………………………………….. 286
– Gearbox and hydraulic system ………………………………………………. 286
– Rear axle and epicyclic reduction units ……………………………………. 286
– Battery ……………………………………………………………………………… 287
– Inlet manifold and exhaust pipe ……………………………………………. 287
Storing the tractor ……………………………………………………………………. 287
Preparing the tractor for use ………………………………………………………. 288
Chapter 8 – SPECIFICATIONS ………………………………………………….. 289
Dimensions …………………………………………………………………………….. 290
Specifications ………………………………………………………………………….. 292
Fuel tank capacity ……………………………………………………………………. 295
Cab……………………………………………………………………………………….. 296
Battery …………………………………………………………………………………… 296
Attachment of implements to the tractor ……………………………………… 297
Attachment points diagram ……………………………………………………….. 298
Chapter 9 – FAULT DIAGNOSIS……………………………………………….. 301
Towing the tractor ……………………………………………………………………. 302
Tool box …………………………………………………………………………………. 302
Fault diagnosis ………………………………………………………………………… 303
Notes …………………………………………………………………………………… 309

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• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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