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Deutz Fahr DXab 250 Parts Manual – PDF
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Description
Deutz Fahr DXab 250 Parts Manual – PDF DOWNLOAD
FILE DETAILS:
Deutz Fahr DXab 250 Parts Manual – PDF DOWNLOAD
Language : English
Pages : 394
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Deutz Fahr DXab 250 Parts Manual – PDF DOWNLOAD
Index......................................................................................................................... 1 DXab 250...................................................................................................................... 2 BRAKE..................................................................................................................... 2 Service brake/strg.axle............................................................................................... 2 DRIVEN FRONT AXLE (13.28.1)....................................................................................... 2 Control assy./servise brake, Parking brake............................................................................ 3 OPERATION - PARKING BRAKE (13.29.16).............................................................................. 3 HAND BRAKE (13.29.17)............................................................................................. 5 Service brake, Contral assy./service brake............................................................................ 6 BRAKES (13.30.1).................................................................................................. 6 BRAKES (13.30.2).................................................................................................. 7 OPERATION - SERVICE BRAKE - LINES (13.30.37)...................................................................... 8 OPERATION - SERVICE BRAKE - LINES (13.30.38)...................................................................... 10 OPERATION - SERVICE BRAKE - LINES (13.30.54)...................................................................... 12 Pneumatic system...................................................................................................... 14 COMPRESSED-AIR UNIT (13.55.36).................................................................................... 14 COMPRESSED-AIR UNIT (13.55.37).................................................................................... 17 COMPRESSED-AIR UNIT (13.55.38).................................................................................... 19 COMPRESSED-AIR UNIT (13.55.39).................................................................................... 21 Hydr. brake for trailer............................................................................................... 23 HYDR. BRAKE (13.56.10)............................................................................................ 23 Index......................................................................................................................... 25 DXab 250...................................................................................................................... 27 BUILT-ON ACCESSORIES...................................................................................................... 27 Chassis frame......................................................................................................... 27 FRAME HOOK HOLDER (16.36.3)....................................................................................... 27 Cab................................................................................................................... 29 WINDSCREEN (16.37.1).............................................................................................. 29 CAB DOOR (16.37.2)................................................................................................ 30 FRAME HOOK HOLDER (16.37.3)....................................................................................... 32 GLASSES AND SEALS (16.37.4)....................................................................................... 33 KNOCKOUT WINDOW (16.37.5)......................................................................................... 34 DRAWBAR COUPLING (16.37.6)........................................................................................ 36 CAB (16.37.20).................................................................................................... 37 CAB (16.37.21).................................................................................................... 38 CAB (16.37.22).................................................................................................... 42 Engine hood, Battery Carrier.......................................................................................... 43 BATTERY CARRIER (16.41.1)......................................................................................... 43 HOOD (16.41.8).................................................................................................... 44 HOOD (16.41.9).................................................................................................... 46 Speed control device.................................................................................................. 48 SPEED ADJUSTMENT (16.46.6)........................................................................................ 48 SPEED ADJUSTMENT (16.46.7)........................................................................................ 50 Rear mudguards, Rear panelling........................................................................................ 52 WING REAR LEFT/RIGHT (16.51.1).................................................................................... 52 Front mudguards....................................................................................................... 53 WING FRONT (16.52.13)............................................................................................. 53 WING FRONT (16.52.16)............................................................................................. 54 Driver`s seat......................................................................................................... 55 SAFETY BELT (16.54.1)............................................................................................. 55 DRIVER'S SEAT (16.54.13).......................................................................................... 56 DRIVER'S SEAT (16.54.14).......................................................................................... 57 DRIVER'S SEAT (16.54.15).......................................................................................... 59 DRIVER'S SEAT (16.54.16).......................................................................................... 60 DRIVER'S SEAT (16.54.17).......................................................................................... 62 DRIVER'S SEAT (16.54.18).......................................................................................... 63 DRIVER'S SEAT (16.54.19).......................................................................................... 65 DRIVER'S SEAT (16.54.20).......................................................................................... 66 Tank panelling, Instrument box, Front panelling....................................................................... 68 DASHBOARD BOX (16.55.1)........................................................................................... 68 Toolbox............................................................................................................... 69 METAL TOOLBOX (16.60.1)........................................................................................... 69 Driving mirror........................................................................................................ 70 REARVIEW MIRROR (16.67.2)......................................................................................... 70 Rear reflector........................................................................................................ 71 RETROREFLECTOR (16.68.1).......................................................................................... 71 RETROREFLECTOR (16.68.2).......................................................................................... 72 Number plate bracket, Plates.......................................................................................... 73 SIGN SET (16.71.12)............................................................................................... 73 Control console....................................................................................................... 74 CONTROL CONSOLE (16.75.2)......................................................................................... 74 Passenger seat........................................................................................................ 75 SEAT FOR 2ND OPERATOR (16.76.1)................................................................................... 75 Foot plate............................................................................................................ 76 STEP - FUEL TANK (16.77.1)........................................................................................ 76 STEP - FUEL TANK (16.77.8)........................................................................................ 77 Chock................................................................................................................. 78 CHOCK (16.80.1)................................................................................................... 78 Cab panelling, Floor covering......................................................................................... 79 FLOOR COVERING (16.86.2).......................................................................................... 79 ROOF COVERING (16.86.3)........................................................................................... 80 ROOF COVERING (16.86.4)........................................................................................... 82 SOUND-ABSORBING PARTS (16.86.31).................................................................................. 84 Index......................................................................................................................... 85 DXab 250...................................................................................................................... 86 ELECTRIC AL SYSTEM........................................................................................................ 86 Electrical equipment, Switch box w. instruments, Pilot light, Screen washing system, Headlight, Lights................ 86 WATER TANK (18.49.2).............................................................................................. 86 ELECTRICAL EQUIPMENT FRONT (18.49.3).............................................................................. 87 ELECTRICAL EQUIPMENT FRONT (18.49.4).............................................................................. 90 CONSOLE (18.49.5)................................................................................................. 92 INDICATOR LIGHT (18.49.6)......................................................................................... 95 ELECTRICAL EQUIPMENT FRONT (18.49.7).............................................................................. 97 SPOTLIGHT (18.49.19).............................................................................................. 99 SPOTLIGHT (18.49.20)..............................................................................................100 WORKING SPOTLIGHT (18.49.23)......................................................................................101 LIGHTS FRONT (18.49.42)...........................................................................................102 LIGHTS REAR (18.49.43)............................................................................................103 SCREEN WIPER (18.49.61)...........................................................................................104 WORKING SPOTLIGHT (18.49.62)......................................................................................105 Tractormeter, Tachygraph..............................................................................................106 TRACTOR METER (18.56.1)...........................................................................................106 Index.........................................................................................................................107 DXab 250......................................................................................................................111 ENGINE....................................................................................................................111 Crankcase.............................................................................................................111 CRANKSHAFT (11.01.10).............................................................................................111 LINKAGE (11.01.17)................................................................................................112 LINKAGE (11.01.18)................................................................................................113 PISTON PIECE/CYL.-UNIT (11.01.27).................................................................................114 DIPSTICK (11.01.28)...............................................................................................115 GUIDE PIPE (11.01.30).............................................................................................116 GEARBOX (11.01.31)................................................................................................117 FRONT COVER (11.01.32)............................................................................................119 BREATHER (11.01.33)...............................................................................................120 BREATHER (11.01.34)...............................................................................................121 GUIDE PIPE (11.01.35).............................................................................................122 DIPSTICK (11.01.36)...............................................................................................123 OIL FILLER NECK (11.01.37)........................................................................................124 CRANKCASE (11.01.38)..............................................................................................125 OIL FILLER NECK (11.01.48)........................................................................................127 Oil pan...............................................................................................................128 OIL PAN (11.02.5).................................................................................................128 Cylinder..............................................................................................................129 CYLINDER (11.04.3)................................................................................................129 Crankshaft............................................................................................................130 CRANKSHAFT (11.05.15).............................................................................................130 FLYWHEEL (11.05.16)...............................................................................................131 DRIVING PARTS (11.05.19)..........................................................................................132 Connecting rod........................................................................................................133 CONNECTING ROD PIECE/CYL.-UNIT (11.06.4)..........................................................................133 Piston................................................................................................................134 PISTON (11.07.4)..................................................................................................134 Cylinder head.........................................................................................................136 CYLINDER HEAD (11.08.3)...........................................................................................136 FASTENINGS (11.08.4)..............................................................................................138 CYLINDER HEAD (11.08.7)...........................................................................................139 Camshaft..............................................................................................................141 CAMSHAFT (11.10.7)................................................................................................141 Timing gears..........................................................................................................142 CONTROL PARTS PIECE/CYL.-UNIT (11.11.4)...........................................................................142 Lube oil pump.........................................................................................................143 LUBRICAT. OIL PUMP (11.14.2)......................................................................................143 LUBRICAT. OIL PUMP (11.14.3)......................................................................................144 Oil cooler, Lube oil filter...........................................................................................145 FILTER BOX (11.15.11).............................................................................................145 LUBRIC. OIL COOLER (11.15.13).....................................................................................146 RADIATOR (11.15.20)...............................................................................................147 FILTER BOX (11.15.21).............................................................................................148 OPERATION (11.15.22)..............................................................................................150 FILTER BOX (11.15.23).............................................................................................151 OPERATION (11.15.24)..............................................................................................153 LUBRIC. OIL COOLER (11.15.36).....................................................................................154 RADIATOR (11.15.38)...............................................................................................155 Oil pipes.............................................................................................................156 OIL LUBRICATION PIPE (11.16.5)....................................................................................156 OIL LUBRICATION PIPE (11.16.10)...................................................................................157 INTAKE LINE (11.16.11)............................................................................................158 PIPING (11.16.12).................................................................................................159 OIL LUBRICATION PIPE (11.16.13)...................................................................................160 OIL LUBRICATION PIPE (11.16.14)...................................................................................161 OIL LUBRICATION PIPE (11.16.15)...................................................................................162 PIPING (11.16.16).................................................................................................163 PRESSURE OIL LINE (11.16.17)......................................................................................164 OIL LUBRICATION PIPE (11.16.23)...................................................................................165 PRESSURE OIL LINE (11.16.24)......................................................................................166 PIPING (11.16.25).................................................................................................167 SEPARATOR (11.16.26)..............................................................................................168 Injection pump........................................................................................................169 INJECTION PUMP COMPONENT PARTS (11.17.21).........................................................................169 CONTROLLER COMPONENT PARTS (11.17.22).............................................................................175 CONTROLLER COMPONENT PARTS (11.17.23).............................................................................179 FUEL INJECT. PUMP (11.17.25)......................................................................................180 Injection pump drive..................................................................................................181 INJECTION PUMP DRIVE (11.18.2)....................................................................................181 Injector..............................................................................................................182 INJECTION VALVE COMPONENT PARTS (11.19.2).........................................................................182 FUEL INJECTOR (11.19.5)...........................................................................................184 Fuel filter...........................................................................................................185 FUEL PRELIMINARY FILTER (11.20.2).................................................................................185 FUEL LINE (11.20.5)...............................................................................................186 FUEL LINE (11.20.8)...............................................................................................187 Fuel pipes............................................................................................................188 HIGH PRESSURE PIPE (11.21.19).....................................................................................188 OVERFLOW OIL LINE (11.21.20)......................................................................................189 Air intake, Air cleaner...............................................................................................190 PIPING (11.22.5)..................................................................................................190 FASTENINGS (11.22.6)..............................................................................................191 INTAKE TUBE (11.22.7).............................................................................................192 AIR GUIDANCE (11.22.8)............................................................................................193 PIPING (11.22.11).................................................................................................194 Heater plug installation..............................................................................................195 ELECTRONIC MOTOR CONTROLLER (11.26.2).............................................................................195 ELECTRONIC MOTOR CONTROLLER (11.26.3).............................................................................196 ACCESSORIES (11.26.5).............................................................................................197 ACCESSORIES (11.26.6).............................................................................................198 FUEL LINE (11.26.7)...............................................................................................199 Air compressor........................................................................................................200 BLANKING PARTS (11.33.2)..........................................................................................200 DRIVING PARTS (11.33.3)...........................................................................................201 INTAKE LINE (11.33.4).............................................................................................202 Cooling air blower....................................................................................................203 COOLING (11.39.14)................................................................................................203 HYDR. COOLING BLOWER (11.39.15)...................................................................................204 HYDR. COOLING BLOWER (11.39.16)...................................................................................206 PIPING (11.39.17).................................................................................................208 HYDR. COOLING BLOWER (11.39.18)...................................................................................209 EXHAUST THERMOSTAT (11.39.24).....................................................................................210 INLET MANIFOLD (11.39.33).........................................................................................211 PIPING (11.39.34).................................................................................................212 Cooling air ducting...................................................................................................213 COLD AIR DUCTING (11.40.16).......................................................................................213 COLD AIR DUCTING (11.40.24).......................................................................................214 COLD AIR DUCTING (11.40.25).......................................................................................215 COLD AIR DUCTING (11.40.26).......................................................................................216 COVER PLATE (11.40.27)............................................................................................217 COVER PLATE (11.40.28)............................................................................................218 COLD AIR DUCTING (11.40.29).......................................................................................219 AIR DUCT WALL (11.40.30)..........................................................................................220 AIR DUCT WALL (11.40.40)..........................................................................................221 Exhaust manifold......................................................................................................222 EXHAUST MANIFOLD (11.41.6)........................................................................................222 Turbocharger..........................................................................................................223 TURBOCHARGER COMPONENT PARTS (11.43.4)............................................................................223 TURBOCHARGER (11.43.7)............................................................................................224 Generator, Startet motor..............................................................................................225 STARTER (11.44.5).................................................................................................225 PARTS FOR STARTER (11.44.17)......................................................................................226 Electrical accessories................................................................................................227 OIL PRESSUR.SWITCH (11.48.6)......................................................................................227 Measuring instruments.................................................................................................228 INDICATOR LIGHT (11.51.1).........................................................................................228 TEMPERATURE DISPLAY (11.51.3).....................................................................................229 TEMPER.TRANSMITTER (11.51.4)......................................................................................230 BLANKING PARTS (11.51.5)..........................................................................................231 OIL PRESSUR.SWITCH (11.51.6)......................................................................................232 ACCESSORIES (11.51.9).............................................................................................233 Clutch................................................................................................................234 CONNECTION HOUSING (11.52.1)......................................................................................234 Engine shutdown.......................................................................................................235 SHUTDOWN DEVICE (11.56.1).........................................................................................235 Hydraulic pump........................................................................................................236 BLANKING PARTS (11.83.3)..........................................................................................236 BLANKING PARTS (11.83.4)..........................................................................................237 DRIVING PARTS (11.83.5)...........................................................................................238 DRIVING PARTS (11.83.6)...........................................................................................239 BLANKING PARTS (11.83.7)..........................................................................................240 Sealing set...........................................................................................................241 GASKET SET (11.90.7)..............................................................................................241 GASKET SET (11.90.8)..............................................................................................242 REPAIR SET (11.90.9)..............................................................................................247 Index.........................................................................................................................248 DXab 250......................................................................................................................249 FRONT AXLE, STEERING ASSEMBLY.............................................................................................249 Joint shaft...........................................................................................................249 CARDAN SHAFT (15.21.1)............................................................................................249 Driven steering axle..................................................................................................250 DRIVEN FRONT AXLE (15.28.7).......................................................................................250 DRIVEN FRONT AXLE (15.28.34)......................................................................................251 DRIVEN FRONT AXLE (15.28.35)......................................................................................253 DRIVEN FRONT AXLE (15.28.36)......................................................................................256 DRIVEN FRONT AXLE (15.28.37)......................................................................................259 DRIVEN FRONT AXLE (15.28.38)......................................................................................261 Hydr. Cylinder........................................................................................................262 HYDRAULIC CYLINDER (15.30.7)......................................................................................262 Front axle bracket....................................................................................................263 AXLE BEARING BLOCK (15.32.4)......................................................................................263 Steering mech. hydr. Block............................................................................................264 STEERING CONTROL (15.37.2)........................................................................................264 Hydrostatic steering..................................................................................................265 HYDROSTAT. STEERING TELESCOPIC AXLE (15.89.39)....................................................................265 HYDROSTAT. STEERING TELESCOPIC AXLE (15.89.40)....................................................................267 CONTROL PUMP - ZF (15.89.41)......................................................................................268 HYDRAULIC STEERING GEAR (15.89.65)................................................................................269 HYDRAULIC STEERING GEAR (15.89.66)................................................................................271 CONTROL PUMP - ZF (15.89.67)......................................................................................272 Index.........................................................................................................................275 DXab 250......................................................................................................................277 GEARBOX, CLUTCH...........................................................................................................277 Clutch control assy...................................................................................................277 OPERATION - P.T.O. SHAFT - REAR (12.03.10)........................................................................277 Hydr. pump gearbox, Lube oil supply, Pressure oil supply..............................................................279 PIPING (12.07.1)..................................................................................................279 OIL SUPPLY - HYDRAULIC PUMP (12.07.25)............................................................................281 OIL SUPPLY - HYDRAULIC PUMP (12.07.26)............................................................................283 PUMP DRIVE (12.07.27).............................................................................................284 OIL SUPPLY - HYDRAULIC PUMP (12.07.28)............................................................................285 Transmission..........................................................................................................286 GEARBOX (12.08.5).................................................................................................286 HYDRAULIC PUMP (12.08.6)..........................................................................................287 Clutch housing, Control units for gearbox, Intermediate gear..........................................................288 CLUTCH HOUSING (12.09.1)..........................................................................................288 COVER (12.09.2)...................................................................................................289 Change-speed gearbox, Contr. hydr. front whell drive, Contr. hydr./diff. lock, Control assy. hydr. PTO shaft, rear....290 CLUTCH (12.11.68).................................................................................................290 PLANETARY GEAR (12.11.69).........................................................................................292 CLUTCH (12.11.70).................................................................................................293 CLUTCH (12.11.71).................................................................................................295 MAIN SHAFT (12.11.72).............................................................................................298 FILEX COUPLING (12.11.73).........................................................................................299 CLUTCH HOUSING (12.11.74).........................................................................................300 VALVE PARTS (12.11.75)............................................................................................301 TRANSMISSION SHAFT (12.11.76).....................................................................................302 P.T.O. SHAFT DRIVE (12.11.77).....................................................................................304 MAIN SHAFT (12.11.78).............................................................................................306 CONTROL UNIT (12.11.135)..........................................................................................309 Control assy intermediate gear, Gearshift assembly....................................................................311 GEAR OPERATION (12.12.1)..........................................................................................311 SHUTTLE CONTROL WITH H-M-L (12.12.25).............................................................................313 GEAR SHIFTING (12.12.26)..........................................................................................314 GEAR SHIFTING (12.12.27)..........................................................................................318 Change speed gearbox..................................................................................................320 DRIVE (12.22.1)...................................................................................................320 Bevel drive, Intermediateshaft........................................................................................321 OPERATION - P.T.O. SHAFT - REAR (12.23.8).........................................................................321 Differential unit.....................................................................................................323 DIFFERENTIAL (12.24.5)............................................................................................323 Front wheel drive.....................................................................................................325 FRONT-WHEEL DRIVE (12.26.11)......................................................................................325 Front whell drive control, Planetary drive, Rear axle.................................................................328 REAR AXLE (12.27.14)..............................................................................................328 TRANSMISSION SHAFT (12.27.15).....................................................................................330 PLANETARY GEAR (12.27.16).........................................................................................331 PTO guard, rear, PTO shaft, rear......................................................................................333 P.T.O. SHAFT (12.77.12)...........................................................................................333 Index.........................................................................................................................335 DXab 250......................................................................................................................336 HYDRAULIC SYSTEM..........................................................................................................336 Oil supply............................................................................................................336 OIL SUPPLY - HYDRAULIC PUMP (14.01.26)............................................................................336 OIL SUPPLY - HYDRAULIC PUMP (14.01.27)............................................................................340 OIL SUPPLY - HYDRAULIC PUMP (14.01.28)............................................................................342 Hydraulic lift, Electronic. power lift control........................................................................344 CONTROL HYDRAULICS (14.08.42).....................................................................................344 CONTROL HYDRAULICS (14.08.43).....................................................................................346 DISTRIBUTOR (14.08.44)............................................................................................348 CONTROL HYDRAULICS (14.08.45).....................................................................................350 CONTROL ROD (14.08.46)............................................................................................352 PICK-UP-HITCH (14.08.47)..........................................................................................354 LIFTING ARM (14.08.48)............................................................................................356 CONTROL ROD (14.08.49)............................................................................................358 PICK-UP-HITCH (14.08.50)..........................................................................................359 HYDRAULIC CYLINDER (14.08.56).....................................................................................360 Three-point hitch.....................................................................................................361 UPPER LINK (14.11.1)..............................................................................................361 UPPER LINK (14.11.2)..............................................................................................362 THREE-POINT COUPLING (14.11.55)...................................................................................363 THREE-POINT COUPLING (14.11.56)...................................................................................365 EXTENDING ROD (14.11.57)..........................................................................................368 LOWER LINK (14.11.58).............................................................................................369 CONNECTING ROD (14.11.59).........................................................................................370 CONNECTING ROD (14.11.60).........................................................................................371 TELE-UPPER LINK (14.11.62)........................................................................................372 Toolbar/three-point hitch.............................................................................................373 TRACTOR LINKAGE DRAWBAR (14.12.2).................................................................................373 DEUTZ control unit comb., Assy.hydr.control, Remote connections.......................................................374 HYDR. CONTROL (14.88.12)..........................................................................................374 HYDR. CONTROL (14.88.13)..........................................................................................376 Index.........................................................................................................................378 DXab 250......................................................................................................................379 MOTOR SUPPLY..............................................................................................................379 Partition/engine, Shield, Bleeding pipe, Lube oil line................................................................379 OIL FILTER (17.01.2)..............................................................................................379 VENTILATION (17.01.3).............................................................................................381 Fuel tank, Aux. tank, Fuel filter.....................................................................................382 FUEL TANK (17.42.16)..............................................................................................382 FUEL DOUBLE FILTER (17.42.17).....................................................................................384 AUXILIARY TANK (17.42.32).........................................................................................385 Air cleaner...........................................................................................................387 DRY AIR FILTER (17.43.15).........................................................................................387 DRY AIR FILTER (17.43.16).........................................................................................389 Exh. Silencer.........................................................................................................391 EXHAUST SYSTEM (17.44.5)..........................................................................................391 EXHAUST SYSTEM (17.44.6)..........................................................................................393 Fuel gauge............................................................................................................394 TANK INDICATOR (17.69.1)..........................................................................................394
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