Deutz TCD 4.1 L4 (Tier 4f) FENDT 500 Vario 54 DEUTZ Workshop Manual – PDF DOWNLOAD

Description

Deutz TCD 4.1 L4 (Tier 4f) FENDT 500 Vario 54 DEUTZ Workshop Manual – PDF DOWNLOAD

FILE DETAILS:

Deutz TCD 4.1 L4 (Tier 4f) FENDT 500 Vario 54 DEUTZ Workshop Manual – PDF DOWNLOAD

Language : English
Pages :422
Downloadable : Yes
File Type : PDF

FENDT 500 Vario 54
435 I 436 I 437 I 438 .. 1001-

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Deutz TCD 4.1 L4 (Tier 4f) FENDT 500 Vario 54 DEUTZ Workshop Manual – PDF DOWNLOAD

Workshop Manual 1
General 7
Safety information / User information 8
Special tools 14
Job cards 34
01 Crankcase/Front cover 34
W 01-01 -01 Removing and installing the crankcase ventilation 34
W 01-02-01 Replacing the crankshaft sealing ring (opposite side to flywheel) 39
W 01-02-02 Mounting/ dismounting shaft sleeve on the crankshaft (opposite side to flywheel) 44
W 01-03-01 Removing and fitting the front cover (Fastening parts) 48
W 01-05-02 Checking the cylinder 52
W 01-08-01 Removing and installing the piston cooling nozzles 54
W 01-09-01 Removing and installing mass balancing shafts 56
W 01-09-02 Checking mass compensation shafts 60
W 01-11-01 Removing and installing the camshaft bearing (camshaft removed) 62
W 01-11-02 Checking the camshaft bearings 69
W 01-12-01 Removing and installing crankshaft bearing covers 72
W 01-90-01 Sealing parts 74
02 Oil pan 76
W 02-01 -01 Removing and installing the lubricating oil pan (metal sheet lubricating oil pan) 76
W 02-90-24 Oil filler neck (Lubricating oil pan, start page) 82
05 Crankshaft/Torsional vibration damper/ 83
W 05-02-01 Removing and installing the torsional vibration damper 83
W 05-03-01 Removing and installing the flywheel (Fastening parts) 86
W 05-03-03 Replacing the starter ring on the flywheel 90
W 05-04-01 Removing and installing the mass compensation gear 93
W 05-05-01 Removing and installing the crankshaft 101
W 05-05-02 Checking the crankshaft 103
W 05-05-03 Checking axial clearance of the crankshaft 107
W 05-06-01 Removing and installing crankshaft bearings 110
W 05-06-02 Checking the crankshaft bearing 113
W 05-07-01 Removing and installing the sensor wheel 115
06 Connecting rod 117
W 06-01 -01 Removing and installing the con rod 117
W 06-01-02 Checking the con-rod 124
07Piston 131
W 07-01 -01 Removing and installing the piston 131
W 07-01-02 Checking the piston 133
W 07-02-01 Removing and installing piston rings 137
W 07-02-02 Checking piston rings 139
08 Cylinder head 141
W 08-00-01 Checking the compression pressure 141
W 08-01 -01 Removing and installing the cylinder head cover 145
W 08-03-01 Removing and installing the cylinder head (Fastening parts) 148
W 08-04-01 Removing and installing the valves 152
1/4 (3/422)
A DEUTZ Table of contents
W 08-04-02 Checking the valves, valve guide, valve spring, valve lag 155
W 08-05-02 Replacing the injector sleeve 158
W 08-90-14 Engine suspension (Cylinder head) 165
09 Gear case/Gear drive 166
W 09-01 -01 Replacing the crankshaft sealing ring (Flywheel side) 166
W 09-02-01 Removing and installing the gear case 170
W 09-90-01 Sealing parts (Gear case cover) 173
10 Camshaft 174
W 10-02-01 Removing and installing the camshaft 174
W 10-02-02 Checking the camshaft 176
11 Control parts 177
W 11-01-01 Checking and setting valve clearance (4 cylinders) 177
W 11-02-01 Removing and installing the valve control 181
W 11-02-02 Dismantling and assembling the valve control 184
W 11-03-01 Removing and installing control units 187
15 Lubricating oil cooler/Lubricating oil filter 189
W 15-02-01 Removing and installing the lubricating oil cooler 189
W 15-02-02 Removing and installing the lubricating oil cooler housing 192
W 15-90-01 Sealing parts (Lubricating oil cooler housing) 196
W 15-90-12 Add-on parts (Lubricating oil cooler housing) 197
W 15-90-32 Coolant line (Lubricating oil cooler housing – Crankcase) 199
16 Lubricating oil pipe 200
W 16-01-01 Removing and installing the oil suction pipe 200
17 Injection pump/High pressure pump 202
W 17-01-01 Removing and installing the control block (Fastening parts) 202
W 17-01-03 Dismantling and assembling the control block 205
W 17-01-04 Removing and installing the high-pressure pump (Fastening parts) 210
19 Fuel injector/Injector 215
W 19-01-01 Removing and installing the injector (1600 bar injection system) 215
20 Fuel filter/Fuel pump 225
W 20-02-01 Removing and installing the fuel supply pump (Fastening parts) 225
W 20-90-17 Fuel filter 227
21 Fuel pipes 229
W 21-01 -02 Removing and installing the fuel line (control block – high-pressure pumps) 229
W 21-04-01 Removing and installing the rail (1600 bar injection system) 232
W 21-04-03 Removing and installing the pressure relief valve (Rail) 238
W 21-04-05 Removing and installing the rail pressure sensor 241
W 21-90-30 Fuel lines (Fuel supply pump, fuel filter, control block, rail, cylinder head) 244
22 Air filter/Suction pipe/Charge air line 248
W 22-01 -01 Removing and installing the charge air line 248
W 22-90-20 Pressure sensor (Mixing pipe) 251
37 Coolant pump 253
W 37-03-01 Removing and installing the coolant pump (Fastening parts) 253
W 37-05-01 Removing and installing the adapter (Coolant pump – thermostat housing) 257
W 37-90-13 V-ribbed pulley 260
2/4 (4/422)
A DEUTZ Table of contents
38 Coolant pipes/Thermostat housing 261
W 38-01-02 Checking the thermostat (when removed) 261
W 38-02-01 Removing and installing the thermostat housing (Fastening parts) 264
W 38-90-01 Sealing parts (Thermostat housing) 268
W 38-90-32 Venting line (Thermostat housing – cooler) 269
39 Cooling fan/Fan 270
W 39-03-01 Removing and installing the fan bearing (Fastening parts) 270
W 39-03-03 Dismantling and assembling the fan bearing 272
W 39-90-76 Belt tensioner (Belt drive) 278
41 Exhaust pipe/Exhaust gas recirculation 279
W 41-01-01 Removing and installing the exhaust pipe 279
W 41-05-01 Removing and installing the flutter valve 282
W 41-05-02 Removing and installing the cooler 285
W 41-05-03 Removing and installing the actuator 294
W 41-05-10 Removing and installing the Venturi tube 298
W 41-05-13 Removing and installing the bracket (cooler – exhaust gas recirculation) 302
W 41-06-01 Removing and installing the temperature sensor 305
W 41-06-02 Removing and installing the pressure sensor (Venturi tube) 309
W 41-90-01 Threaded socket (Exhaust line) 313
W 41-90-32 Line (Exhaust pipe – mixing pipe) 314
43 Exhaust gas turbocharger 315
W 43-01-01 Removing and installing the exhaust gas turbocharger 315
W 43-04-01 Removing and installing the lubricating oil line (Exhaust turbocharger) 318
W 43-05-01 Removing and installing the lubricating oil return line (upper partial section)
(Exhaust turbocharger) 321
W 43-05-02 Removing and installing the lubricating oil return line (lower partial section)
(Exhaust turbocharger) 323
44 Generator/Starter 327
W 44-02-01 Removing and installing the generator (V-rib belt, level 1) 327
W 44-02-03 Removing and installing the V-ribbed pulley (with clamping cone) 329
W 44-90-05 Fastening parts (Starter) 332
W 44-90-08 Shield plate (Starter) 333
48 Electric 334
W 48-02-01 Removing and installing the engine speed sensor (crankshaft) (Fastening parts) 334
W 48-02-03 Removing and installing the speed sensor (camshaft) (add-on parts) 336
W 48-03-01 Removing and installing pressure/temperature sensor (Charge air) 338
W 48-90-05 Fastening parts (Cable harness) 340
W 48-90-05 Fastening parts (Relay- generator) 341
W 48-90-05 Fastening parts (Speed sensor crankshaft) 342
W 48-90-19 Temperature sensor 343
49 Tools/Special tools 344
W 49-02-02 Installing and removing the turning gear (Torsional vibration damper) 344
52 Connection housing 346
W 52-01 -01 Installing and removing the connection housing 346
W 52-90-07 Cover sheet (Connection housing) 350
3/4 (5/422)
A DEUTZ Table of contents
63 Start aid 351
W 63-01-01 Removing and installing the heating flange 351
W 63-01-02 Disassembling and assembling the heating flange 354
W 63-06-01 Removing and installing the mixing pipe 358
W 63-07-01 Removing and installing the throttle valve 361
71 Exhaust gas treatment 364
W 71-05-01 Disassembling and assembling the particle filter 364
W 71-05-04 Removing and installing the sensor (NOx) 371
W 71-06-02 Removing and installing the metering unit SCR (Selective Catalytic Reduction) 374
W 71-06-06 Flush the supply pump SCR (Selective Catalytic Reduction) 377
W 71-06-07 Flush/test metering unit SCR (Selective Catalytic Reduction) 380
W 71-90-47 Supply pump SCR (Selective Catalytic Reduction) 384
75 Heater 386
W 75-90-72 Heat connection (Lubricating oil cooler housing) 386
83 Hydraulic pump/Hydraulic pump drive 387
W 83-90-01 Sealing parts (Auxiliary power take-off PTO-B) 387
W 83-90-01 Sealing parts (Crankcase, auxiliary power take-off PTO-A) 388
48 Electric 389
T 48-10-01 Pressure sensor/ temperature sensor Technical data 389
T 48-10-02 Pressure sensor Technical data 391
T 48-10-05 Pressure sensor Technical data 393
T 48-10-11 Pressure sensor Technical data 395
T 48-10-19 Pressure sensor Technical data 397
T 48-20-02 Temperature sensor Technical data 398
T 48-20-03 Temperature sensor Technical data 400
T 48-30-05 Speed sensor Technical data 403
T 48-50-06 NOx sensor Technical data 404
91 Connection diagrams 405
S 91-20-00 Gerateseitige Verkabelung / Equipment harness 405
S 91-10-00 Motor Kabelbaum / Engine harness 407
S 91-10-00 Motor Kabelbaum / Engine harness 415

SM 11/24