Ditch Witch JT100/AT100 Cummins QSB6.7 Gebruikershandleiding 053-3281 PDF

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Ditch Witch JT100/AT100 Cummins QSB6.7 Gebruikershandleiding 053-3281 (DU) – PDF DOWNLOAD

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Ditch Witch JT100/AT100 Cummins QSB6.7 Gebruikershandleiding 053-3281 (DU) – PDF DOWNLOAD

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Ditch Witch JT100/AT100 Cummins QSB6.7 Gebruikershandleiding 053-3281 (DU) – PDF DOWNLOAD

Overzicht............................................................................................................................................................................................................................................................  2
	Plaats van serienummer...........................................................................................................................................................................................................................................  3
	Beoogd gebruik...................................................................................................................................................................................................................................................  4
	Wijzigingen aan de machine.......................................................................................................................................................................................................................................  4
	Onderdelen van de machine........................................................................................................................................................................................................................................  5
	Verklaring FCC – interne zender..................................................................................................................................................................................................................................  6
	Verklaring RF-blootstelling......................................................................................................................................................................................................................................  6
	Oriëntatie voor de machinist.....................................................................................................................................................................................................................................  7
	Over deze handleiding............................................................................................................................................................................................................................................  7
		Lijsten met bullets..........................................................................................................................................................................................................................................  7
		Lijsten met nummers..........................................................................................................................................................................................................................................  7
Voorwoord............................................................................................................................................................................................................................................................  8
Inhoudsopgave........................................................................................................................................................................................................................................................ 10
	Overzicht........................................................................................................................................................................................................................................................ 10
	1................................................................................................................................................................................................................................................................ 10
	Voorwoord........................................................................................................................................................................................................................................................ 10
	7................................................................................................................................................................................................................................................................ 10
	Veiligheid....................................................................................................................................................................................................................................................... 10
	11............................................................................................................................................................................................................................................................... 10
	Bedieningselementen.............................................................................................................................................................................................................................................. 10
	27............................................................................................................................................................................................................................................................... 10
	Bedieningsoverzicht.............................................................................................................................................................................................................................................. 10
	75............................................................................................................................................................................................................................................................... 10
	Voorbereiden..................................................................................................................................................................................................................................................... 10
	79............................................................................................................................................................................................................................................................... 10
	Rijden........................................................................................................................................................................................................................................................... 10
	105.............................................................................................................................................................................................................................................................. 10
	Transport........................................................................................................................................................................................................................................................ 10
	109.............................................................................................................................................................................................................................................................. 10
	Boring uitvoeren................................................................................................................................................................................................................................................. 10
	115.............................................................................................................................................................................................................................................................. 10
	Systemen en materieel............................................................................................................................................................................................................................................ 10
	137.............................................................................................................................................................................................................................................................. 10
	De werkzaamheden voltooien....................................................................................................................................................................................................................................... 10
	185.............................................................................................................................................................................................................................................................. 10
	Onderhoud........................................................................................................................................................................................................................................................ 10
	189.............................................................................................................................................................................................................................................................. 10
	Specificaties.................................................................................................................................................................................................................................................... 11
	247.............................................................................................................................................................................................................................................................. 11
	Ondersteuning.................................................................................................................................................................................................................................................... 11
	255.............................................................................................................................................................................................................................................................. 11
	Onderhoudsrapport................................................................................................................................................................................................................................................ 11
	253.............................................................................................................................................................................................................................................................. 11
	Bijlage.......................................................................................................................................................................................................................................................... 11
	257.............................................................................................................................................................................................................................................................. 11
Veiligheid........................................................................................................................................................................................................................................................... 12
	Richtlijnen...................................................................................................................................................................................................................................................... 13
	Procedures voor noodsituaties.................................................................................................................................................................................................................................... 14
		Beschrijving van een inslag.................................................................................................................................................................................................................................. 14
		Als een elektriciteitskabel beschadigd is.................................................................................................................................................................................................................... 15
		Als een gasleiding beschadigd is............................................................................................................................................................................................................................. 16
		Als een glasvezelkabel beschadigd is......................................................................................................................................................................................................................... 17
		Als de machine vlam vat...................................................................................................................................................................................................................................... 17
	Voorzorgsmaatregelen aandrijfeenheid/lader....................................................................................................................................................................................................................... 18
		Beoogd gebruik............................................................................................................................................................................................................................................... 18
		Voorbereiding................................................................................................................................................................................................................................................ 18
		Transport.................................................................................................................................................................................................................................................... 18
		Opstelling op werkterrein.................................................................................................................................................................................................................................... 18
		Bediening.................................................................................................................................................................................................................................................... 19
		Onderhoud.................................................................................................................................................................................................................................................... 21
	Waarschuwingscategorieën......................................................................................................................................................................................................................................... 22
	Waarschuwingen en aanwijzingen voor de machine................................................................................................................................................................................................................... 23
	Waarschuwingen en aanwijzingen voor werktuigen................................................................................................................................................................................................................... 26
		Aandrijfeenheid/laderwerktuig................................................................................................................................................................................................................................ 26
Bedieningselementen.................................................................................................................................................................................................................................................. 28
	Opstellingsconsole............................................................................................................................................................................................................................................... 30
	Kabel-afstandsbediening aandrijfeenheid/lader.................................................................................................................................................................................................................... 33
	Bovenconsole..................................................................................................................................................................................................................................................... 36
	Linker bedieningsconsole......................................................................................................................................................................................................................................... 38
		Bedieningselementen pijpenlader.............................................................................................................................................................................................................................. 38
		Bediening JT-boorlijn........................................................................................................................................................................................................................................ 41
		Bediening AT-boorlijn........................................................................................................................................................................................................................................ 43
		Bediening boormachine........................................................................................................................................................................................................................................ 46
		Klimaatregeling.............................................................................................................................................................................................................................................. 48
	Rechter bedieningsconsole........................................................................................................................................................................................................................................ 50
		Motordisplay................................................................................................................................................................................................................................................. 50
		Statusindicatoren............................................................................................................................................................................................................................................ 53
		Meters en indicatoren........................................................................................................................................................................................................................................ 54
		Lichten...................................................................................................................................................................................................................................................... 56
		Bedieningselementen.......................................................................................................................................................................................................................................... 59
	Vloeistofpomp.................................................................................................................................................................................................................................................... 62
	JT/AT-systeem.................................................................................................................................................................................................................................................... 64
	Stoel............................................................................................................................................................................................................................................................ 65
	Nooduitgang...................................................................................................................................................................................................................................................... 66
	Ophefbedieningspaneel............................................................................................................................................................................................................................................ 66
	Diverse bedieningselementen...................................................................................................................................................................................................................................... 68
	Connector motordiagnose.......................................................................................................................................................................................................................................... 71
	Accu............................................................................................................................................................................................................................................................. 72
	ESID (elektrische inslagindicator)............................................................................................................................................................................................................................... 73
Bedieningsoverzicht.................................................................................................................................................................................................................................................. 76
	Planning......................................................................................................................................................................................................................................................... 77
	Opstelling op het werkterrein.................................................................................................................................................................................................................................... 77
	Boren............................................................................................................................................................................................................................................................ 78
	Ruimen........................................................................................................................................................................................................................................................... 79
		Tips voor het ruimen......................................................................................................................................................................................................................................... 79
	Werkterrein verlaten............................................................................................................................................................................................................................................. 79
	Materieel opslaan................................................................................................................................................................................................................................................ 79
Voorbereiden......................................................................................................................................................................................................................................................... 80
	Informatie verzamelen............................................................................................................................................................................................................................................ 82
		Werkplan doornemen........................................................................................................................................................................................................................................... 82
		Nutsbedrijven waarschuwen.................................................................................................................................................................................................................................... 82
		Terug te trekken materiaal onderzoeken....................................................................................................................................................................................................................... 82
		Verkeer regelen.............................................................................................................................................................................................................................................. 82
		Hulpdiensten plannen......................................................................................................................................................................................................................................... 82
	Werkterrein inspecteren.......................................................................................................................................................................................................................................... 83
		Begin- en eindpunt kiezen.................................................................................................................................................................................................................................... 84
	Type werkterrein bepalen......................................................................................................................................................................................................................................... 85
		Werkterrein classificeren.................................................................................................................................................................................................................................... 85
		Voorzorgsmaatregelen nemen................................................................................................................................................................................................................................... 86
	Boorpad plannen.................................................................................................................................................................................................................................................. 88
		Aanbevolen buiggrenzen....................................................................................................................................................................................................................................... 89
		Insteekhoek.................................................................................................................................................................................................................................................. 93
		Minimale set-back............................................................................................................................................................................................................................................ 94
		Minimale diepte.............................................................................................................................................................................................................................................. 94
		Berekening van het boorpad – Power Pipe® HD.................................................................................................................................................................................................................. 95
		Berekening van het boorpad – Power Pipe® Forged.............................................................................................................................................................................................................. 96
		Berekening van het boorpad – All Terrain pijp................................................................................................................................................................................................................ 97
	Werkterrein voorbereiden......................................................................................................................................................................................................................................... 98
		Boorpad markeren............................................................................................................................................................................................................................................. 98
		Insteekpunt voorbereiden..................................................................................................................................................................................................................................... 98
	Toebehoren controleren en materieel voorbereiden................................................................................................................................................................................................................. 99
		Toebehoren controleren....................................................................................................................................................................................................................................... 99
		Materieel voorbereiden.......................................................................................................................................................................................................................................100
		Boormodus kiezen.............................................................................................................................................................................................................................................101
		Boorinstallatie gereedmaken..................................................................................................................................................................................................................................102
		Toebehoren monteren..........................................................................................................................................................................................................................................103
Rijden...............................................................................................................................................................................................................................................................106
	Machine starten..................................................................................................................................................................................................................................................107
	Machine besturen.................................................................................................................................................................................................................................................107
		Veilig werken op hellingen...................................................................................................................................................................................................................................108
	Machine uitschakelen.............................................................................................................................................................................................................................................109
Transport............................................................................................................................................................................................................................................................110
	Hijsen...........................................................................................................................................................................................................................................................111
		Hijsprocedure voor boorpijpenrek.............................................................................................................................................................................................................................111
	Vervoeren........................................................................................................................................................................................................................................................112
		Laden........................................................................................................................................................................................................................................................112
		Vastsjorren..................................................................................................................................................................................................................................................113
		Afladen......................................................................................................................................................................................................................................................114
	Ophalen..........................................................................................................................................................................................................................................................115
Boring uitvoeren.....................................................................................................................................................................................................................................................116
	Materieel plaatsen...............................................................................................................................................................................................................................................118
	Vloeistofsysteem aansluiten......................................................................................................................................................................................................................................118
	Systeem starten..................................................................................................................................................................................................................................................119
	Boorvloeistofpomp voorvullen.....................................................................................................................................................................................................................................119
	Slede bedienen...................................................................................................................................................................................................................................................120
	Pijp klemmen.....................................................................................................................................................................................................................................................121
	Boorlijn in elkaar zetten........................................................................................................................................................................................................................................122
		Zenderbehuizing voorbereiden.................................................................................................................................................................................................................................122
		Verbindingsstuk bevestigen...................................................................................................................................................................................................................................123
		Boorpijp aansluiten..........................................................................................................................................................................................................................................124
	Eerste pijp boren................................................................................................................................................................................................................................................125
		JT-modus/AT-terreinmodus.....................................................................................................................................................................................................................................125
		AT-modus.....................................................................................................................................................................................................................................................125
	Opening uitvegen.................................................................................................................................................................................................................................................126
	Automatisch pijpenladersysteem inschakelen.......................................................................................................................................................................................................................126
	Pijp toevoegen...................................................................................................................................................................................................................................................127
	Boorrichting corrigeren..........................................................................................................................................................................................................................................129
		Basisregels..................................................................................................................................................................................................................................................129
		Procedure....................................................................................................................................................................................................................................................130
		Stand van de boorkop.........................................................................................................................................................................................................................................130
	Boorpad vastleggen...............................................................................................................................................................................................................................................131
	Boorkop bovengronds brengen......................................................................................................................................................................................................................................132
	Ruimen...........................................................................................................................................................................................................................................................133
		Ruimboorlijn in elkaar zetten................................................................................................................................................................................................................................134
	Pijp verwijderen.................................................................................................................................................................................................................................................135
	Terugtrekstuk verwijderen........................................................................................................................................................................................................................................137
Systemen en materieel................................................................................................................................................................................................................................................138
	Aandrijfeenheid/laderwerktuig....................................................................................................................................................................................................................................140
		Boormachine verankeren.......................................................................................................................................................................................................................................140
		Boorpijpenrek verwijderen/installeren........................................................................................................................................................................................................................145
		Problemen met aandrijfeenheid/ladersysteem oplossen..........................................................................................................................................................................................................149
	Electric Strike System (ESS).....................................................................................................................................................................................................................................152
		FCC-verklaring...............................................................................................................................................................................................................................................152
		Spanningsdetector in elkaar zetten...........................................................................................................................................................................................................................153
		ESS testen...................................................................................................................................................................................................................................................153
		Problemen met het ESS oplossen...............................................................................................................................................................................................................................154
		Gebruik van de Electric Strike Simulator.....................................................................................................................................................................................................................156
	Boorvloeistof....................................................................................................................................................................................................................................................158
		Richtlijnen..................................................................................................................................................................................................................................................158
		Polymeer.....................................................................................................................................................................................................................................................158
		Bentoniet....................................................................................................................................................................................................................................................159
		Mengsels.....................................................................................................................................................................................................................................................159
		Benodigde hoeveelheid boorvloeistof..........................................................................................................................................................................................................................161
		Marsh-trechter-viscositeit...................................................................................................................................................................................................................................162
	DrillLok®........................................................................................................................................................................................................................................................163
		Overzicht....................................................................................................................................................................................................................................................163
	Boorgereedschap..................................................................................................................................................................................................................................................164
		Mondstukken..................................................................................................................................................................................................................................................164
		Boorbeitels..................................................................................................................................................................................................................................................164
		Zenderbehuizingen............................................................................................................................................................................................................................................165
		Ruimers......................................................................................................................................................................................................................................................166
		Benodigde hoeveelheid vloeistof voor ruimen..................................................................................................................................................................................................................167
	Hydraulische klemmen.............................................................................................................................................................................................................................................169
		Merklijnmethode..............................................................................................................................................................................................................................................171
	Boorpijp.........................................................................................................................................................................................................................................................172
		Regelmatige verzorging van boorpijpen........................................................................................................................................................................................................................172
		Juist gebruik van boorpijpen.................................................................................................................................................................................................................................174
	Kruissnelheidsregeling...........................................................................................................................................................................................................................................175
		Inschakelen..................................................................................................................................................................................................................................................175
		Instellingen aanpassen.......................................................................................................................................................................................................................................176
		Opheffen.....................................................................................................................................................................................................................................................176
		Uitschakelen.................................................................................................................................................................................................................................................176
		Hervatten....................................................................................................................................................................................................................................................176
	Volgen met wireline..............................................................................................................................................................................................................................................177
		Bediening....................................................................................................................................................................................................................................................177
	Diagnosecodes....................................................................................................................................................................................................................................................179
		Diagnoselichtje..............................................................................................................................................................................................................................................179
		Categorieën van codes........................................................................................................................................................................................................................................179
		Overzichtsmodi...............................................................................................................................................................................................................................................180
		Interpretatie van diagnosecodes..............................................................................................................................................................................................................................180
		Diagnosecodes machine........................................................................................................................................................................................................................................182
De werkzaamheden voltooien...........................................................................................................................................................................................................................................186
	Boormachine tegen vorst beschermen...............................................................................................................................................................................................................................187
	Materieel reinigen...............................................................................................................................................................................................................................................188
	Afkoppelen.......................................................................................................................................................................................................................................................189
	Hulpstukken opbergen.............................................................................................................................................................................................................................................189
	Boormachine gereedmaken voor het laden...........................................................................................................................................................................................................................189
Onderhoud............................................................................................................................................................................................................................................................190
	Voorzorgsmaatregelen bij onderhoud...............................................................................................................................................................................................................................191
		Voorzorgsmaatregelen bij het lassen..........................................................................................................................................................................................................................191
		Voorzorgsmaatregelen bij het wassen..........................................................................................................................................................................................................................191
		Werken onder de boormachine..................................................................................................................................................................................................................................192
	Overzicht onderhoud en smeren....................................................................................................................................................................................................................................193
	Gids voor aanbevolen smeermiddelen/onderhoud.....................................................................................................................................................................................................................194
		Goedgekeurde koelvloeistoffen................................................................................................................................................................................................................................195
		Goedgekeurde brandstof.......................................................................................................................................................................................................................................195
		Dieseluitlaatvloeistof (DEF).................................................................................................................................................................................................................................196
	Na elk gebruik...................................................................................................................................................................................................................................................198
		Boormachine..................................................................................................................................................................................................................................................198
		Boorgereedschap..............................................................................................................................................................................................................................................199
	Opstarten/10 uur.................................................................................................................................................................................................................................................200
		Boormachine..................................................................................................................................................................................................................................................200
	25 uur...........................................................................................................................................................................................................................................................208
		Boormachine..................................................................................................................................................................................................................................................208
	50 uur...........................................................................................................................................................................................................................................................209
		Boormachine..................................................................................................................................................................................................................................................209
		Boorgereedschap..............................................................................................................................................................................................................................................215
	100 uur..........................................................................................................................................................................................................................................................216
		Boormachine..................................................................................................................................................................................................................................................216
		Aandrijfeenheid/lader........................................................................................................................................................................................................................................217
	200 uur..........................................................................................................................................................................................................................................................218
	250 uur..........................................................................................................................................................................................................................................................218
		Boormachine..................................................................................................................................................................................................................................................218
		Aandrijfeenheid/lader........................................................................................................................................................................................................................................219
	500 uur..........................................................................................................................................................................................................................................................220
		Boormachine..................................................................................................................................................................................................................................................220
		Aandrijfeenheid/lader........................................................................................................................................................................................................................................221
	1000 uur.........................................................................................................................................................................................................................................................222
		Boormachine..................................................................................................................................................................................................................................................223
		Vervang het dieseluitlaatvloeistof (DEF)-tankfilter..........................................................................................................................................................................................................227
		Aandrijfeenheid/lader........................................................................................................................................................................................................................................228
	2000 uur.........................................................................................................................................................................................................................................................229
		Boormachine..................................................................................................................................................................................................................................................229
		Aandrijfeenheid/lader........................................................................................................................................................................................................................................233
	4500 uur.........................................................................................................................................................................................................................................................234
	Wanneer nodig....................................................................................................................................................................................................................................................235
		Boormachine..................................................................................................................................................................................................................................................236
		Aandrijfeenheid/lader........................................................................................................................................................................................................................................246
Specificaties........................................................................................................................................................................................................................................................248
	Waar aangegeven zijn specificaties gegeven volgens SAE-aanbevelingen. Specificaties zijn algemeen en kunnen zonder kennisgeving vooraf worden gewijzigd. Wanneer er precieze metingen zijn vereist, moet het materieel worden gewogen en gemeten. Aangezie.......252
	Conformiteitsverklaring..........................................................................................................................................................................................................................................253
Onderhoudsrapport....................................................................................................................................................................................................................................................254
Ondersteuning........................................................................................................................................................................................................................................................256
	Procedure........................................................................................................................................................................................................................................................256
	Overige serviceverlening.........................................................................................................................................................................................................................................256
		Publicaties..................................................................................................................................................................................................................................................256
		Ditch Witch® opleiding.......................................................................................................................................................................................................................................256
Garantie.............................................................................................................................................................................................................................................................257
Bijlage..............................................................................................................................................................................................................................................................258

S.S