Ditch Witch JT100 / JT100 All Terrain Operator’s Manual 053-2546 PDF

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Ditch Witch JT100 / JT100 All Terrain Operator’s Manual 053-2546 – PDF DOWNLOAD

FILE DETAILS:

Ditch Witch JT100 / JT100 All Terrain Operator’s Manual 053-2546 – PDF DOWNLOAD

Language : English
Pages : 243
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Ditch Witch JT100 / JT100 All Terrain Operator’s Manual 053-2546 – PDF DOWNLOAD

Overview 2
Serial Number Location 3
Intended Use 4
Equipment Modification 4
Unit Components 5
Operator Orientation 5
About This Manual 6
Bulleted Lists 6
Numbered Lists 6
“Continued” Indicators 6
Foreword 8
Contents 10
Safety 12
Guidelines 13
Emergency Procedures 14
Electric Strike Description 14
If an Electric Line is Damaged 15
If a Gas Line is Damaged 16
If a Fiber Optic Cable is Damaged 17
If Machine Catches on Fire 17
Driver/Loader Precautions 18
Intended Use 18
Preparation 18
Transportation 18
Jobsite Setup 18
Operation 19
Maintenance 21
Safety Alert Classifications 22
Machine Safety Alerts 23
Attachment Safety Alerts 26
Driver/Loader Attachment 26
Controls 28
Setup Console 29
Tethered Driver/Loader Control 32
Overhead Console 35
Left Control Console 37
Pipeloading Controls 37
JT Drilling Controls 40
AT Drilling Controls 42
Operation Controls 45
Climate Controls 47
Right Control Console 49
Engine Display 49
Status Indicators 51
Gauges and Indicators 52
Lights 54
Controls 57
Fluid Pump 60
JT/AT System 62
Seat 63
Emergency Exit 64
Override Box 64
Miscellaneous Controls 66
Engine Diagnostic Connector 68
Battery 69
ESID 70
Operation Overview 74
Planning 75
Setting Up at Jobsite 75
Drilling 76
Backreaming 77
Backreaming Tips 77
Leaving Jobsite 77
Storing Equipment 77
Prepare 78
Gather Information 80
Review Job Plan 80
Notify One-Call Services 80
Examine Pullback Material 80
Arrange for Traffic Control 80
Plan for Emergency Services 80
Inspect Site 81
Identify Hazards 81
Select Start and End Points 82
Classify Jobsite 83
Inspect Jobsite 83
Select a Classification 83
Apply Precautions 84
Plan Bore Path 86
Recommended Bend Limits 87
Minimum Setback 93
Minimum Depth 93
Bore Path Calculator – Power Pipe® 94
Bore Path Calculator – Power Pipe® Forged 95
Bore Path Calculator – All Terrain Pipe 96
Prepare Jobsite 97
Mark Bore Path 97
Prepare Entry Point 97
Check Supplies and Prepare Equipment 98
Check Supplies 98
Prepare Equipment 99
Select Drilling Mode 100
Prepare Drilling Unit 101
Assemble Accessories 102
Drive 104
Start Unit 105
Steer Unit 105
Safe Slope Operation 106
Shut Down Unit 107
Transport 108
Lift 109
Pipe Box Lifting Procedure 109
Haul 110
Load 110
Tie Down 111
Unload 112
Tow 113
Conduct a Bore 114
Position Equipment 116
Connect Fluid System 116
Start System 117
Prime Drilling Fluid Pump 117
Operate Carriage Control 118
Clamp Pipe 119
Assemble Drill String 120
Prepare Beacon Housing 120
Attach Transition Sub 121
Connect Drill Pipe 122
Drill First Pipe 123
JT Mode/AT Dirt Mode 123
AT Mode 123
Swab the Hole 124
Enable Automated Pipeloader System 124
Add Pipe 125
Correct Direction 127
Basic Rules 127
Procedure 128
Drill Head Position 128
Record Bore Path 129
Surface Drill Head 130
Backream 131
Assemble Backream String 132
Remove Pipe 133
Remove Pullback Device 135
Systems and Equipment 136
Driver/Loader Attachment 138
Anchor Drilling Unit 138
Remove/Install Pipe Box 143
Troubleshoot Loader/Driver System 147
Electric Strike System 150
FCC Statement 150
Assemble Voltage Detector 151
Test Strike System 151
Troubleshoot Strike System 152
Use Electric Strike Simulator 154
Drilling Fluid 156
Guidelines 156
Polymer 156
Bentonite 157
Mixtures 157
Drilling Fluid Requirements 159
Funnel Viscosity 160
DrillLok™/Tracker Control 161
Overview 161
Downhole Tools 162
Nozzles 162
Bits 162
Beacon Housings 163
Backreamers 164
Backream Fluid Requirements 165
Hydratong Wrenches 167
Drill Pipe 170
Perform Regular Drill Pipe Care 170
Use Drill Pipe Correctly 172
Cruise Control 173
Engage 173
Adjust Settings 174
Override 175
Disengage 175
Resume 175
Diagnostic Codes 175
Diagnostic Light 175
Code Severity Levels 175
Review Modes 176
Diagnostic Code Interpretation 176
Diagnostic Codes 177
Tier 4i Engine 179
Overview 179
Engine Diagnostic Codes 179
Complete the Job 182
Antifreeze Drilling Unit 183
Rinse Equipment 184
Disconnect 185
Stow Tools 185
Prepare Drilling Unit to Load 185
Service 186
Service Precautions 187
Working Under Drilling Unit 187
Welding 188
Washing 188
Recommended Lubricants/Service Key 189
Approved Fuel 190
Approved Coolant 191
Engine Oil Selection Chart 191
Each Use 192
Downhole Tools 192
Startup/10 Hour 193
Drilling Unit 193
25 Hour 201
Drilling Unit 201
Downhole Tools 201
50 Hour 202
Drilling Unit 202
Downhole Tools 207
100 Hour 208
Drilling Unit 208
Loader/Driver 209
250 Hour 210
Drilling Unit 210
Loader/Driver 211
500 Hour 211
Drilling Unit 211
Loader/Driver 212
1000 Hour 212
Drilling Unit 213
2000 Hour 217
Drilling Unit 217
Loader/Driver 219
As Needed 220
Drilling Unit 220
Driver/Loader 231
Specifications 232
Service Record 238
Support 240
Procedure 240
Resources 240
Publications 240
Ditch Witch® Training 240
Warranty 241

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