Ditch Witch JT100 / JT100 All Terrain Operator’s Manual 053-2814 PDF

Description

Ditch Witch JT100 / JT100 All Terrain Tier 4 Operator’s Manual 053-2814 – PDF DOWNLOAD

FILE DETAILS:

Ditch Witch JT100 / JT100 All Terrain Tier 4 Operator’s Manual 053-2814 – PDF DOWNLOAD

Language : English
Pages : 268
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Ditch Witch JT100 / JT100 All Terrain Tier 4 Operator’s Manual 053-2814 – PDF DOWNLOAD

Overview 2
Serial Number Location 3
Intended Use 4
Equipment Modification 4
Unit Components 5
FCC Statement – Internal Transmitter 6
RF Exposure Statement 6
Operator Orientation 7
About This Manual 7
Bulleted Lists 7
Numbered Lists 7
Foreword 8
Contents 10
Overview 10
1 10
Foreword 10
7 10
Safety 10
11 10
Controls 10
27 10
Operation Overview 10
75 10
Prepare 10
79 10
Drive 10
105 10
Transport 10
109 10
Conduct a Bore 10
115 10
Systems and Equipment 10
137 10
Complete the Job 10
185 10
Service 10
189 10
Specifications 11
247 11
Support 11
255 11
Service Record 11
253 11
Appendix 11
259 11
Safety 12
Guidelines 13
California Proposition 65 Warning 13
Emergency Procedures 14
Electric Strike Description 14
If an Electric Line is Damaged 15
If a Gas Line is Damaged 16
If a Fiber Optic Cable is Damaged 17
If Machine Catches on Fire 17
Driver/Loader Precautions 18
Intended Use 18
Preparation 18
Transportation 18
Jobsite Setup 18
Operation 19
Maintenance 21
Safety Alert Classifications 22
Machine Safety Alerts 23
Attachment Safety Alerts 26
Driver/Loader Attachment 26
Controls 28
Setup Console 30
Tethered Driver/Loader Control 33
Overhead Console 36
Left Control Console 38
Pipeloading Controls 38
JT Drilling Controls 41
AT Drilling Controls 43
Operation Controls 46
Climate Controls 48
Right Control Console 50
Engine Display 50
Status Indicators 53
Gauges and Indicators 54
Lights 56
Controls 59
Fluid Pump 62
JT/AT System 64
Seat 65
Emergency Exit 66
Override Box 66
Miscellaneous Controls 68
Engine Diagnostic Connector 71
Battery 72
ESID 73
Operation Overview 76
Planning 77
Setting Up at Jobsite 77
Drilling 78
Backreaming 79
Backreaming Tips 79
Leaving Jobsite 79
Storing Equipment 79
Prepare 80
Gather Information 82
Review Job Plan 82
Notify One-Call Services 82
Examine Pullback Material 82
Arrange for Traffic Control 82
Plan for Emergency Services 82
Inspect Site 83
Select Start and End Points 84
Classify Jobsite 85
Select a Classification 85
Apply Precautions 86
Plan Bore Path 88
Recommended Bend Limits 89
Entry Pitch 93
Minimum Setback 94
Minimum Depth 94
Bore Path Calculator – Power Pipe® HD 95
Bore Path Calculator – Power Pipe® Forged 96
Bore Path Calculator – All Terrain Pipe 97
Prepare Jobsite 98
Mark Bore Path 98
Prepare Entry Point 98
Check Supplies and Prepare Equipment 99
Check Supplies 99
Prepare Equipment 100
Select Drilling Mode 101
Prepare Drilling Unit 102
Assemble Accessories 103
Drive 106
Start Unit 107
Steer Unit 107
Safe Slope Operation 108
Shut Down Unit 109
Transport 110
Lift 111
Pipe Box Lifting Procedure 111
Haul 112
Load 112
Tie Down 113
Unload 114
Retrieve 115
Conduct a Bore 116
Position Equipment 118
Connect Fluid System 118
Start System 119
Prime Drilling Fluid Pump 119
Operate Carriage Control 120
Clamp Pipe 121
Assemble Drill String 122
Prepare Beacon Housing 122
Attach Transition Sub 123
Connect Drill Pipe 124
Drill First Pipe 125
JT Mode/AT Dirt Mode 125
AT Mode 125
Swab the Hole 126
Enable Automated Pipeloader System 126
Add Pipe 127
Correct Direction 129
Basic Rules 129
Procedure 130
Drill Head Position 130
Record Bore Path 131
Surface Drill Head 132
Backream 133
Assemble Backream String 134
Remove Pipe 135
Remove Pullback Device 137
Systems and Equipment 138
Driver/Loader Attachment 140
Anchor Drilling Unit 140
Remove/Install Pipe Box 145
Troubleshoot Loader/Driver System 149
Electric Strike System 152
FCC Statement 152
Assemble Voltage Detector 153
Test Strike System 153
Troubleshoot Strike System 154
Use Electric Strike Simulator 156
Drilling Fluid 158
Guidelines 158
Polymer 158
Bentonite 159
Mixtures 159
Drilling Fluid Requirements 161
Funnel Viscosity 162
DrillLok® 163
Overview 163
Downhole Tools 164
Nozzles 164
Bits 164
Beacon Housings 165
Backreamers 166
Backream Fluid Requirements 167
Hydratong Wrenches 169
Scribe Line Method 171
Drill Pipe 172
Perform Regular Drill Pipe Care 172
Use Drill Pipe Correctly 174
Cruise Control 175
Engage 175
Adjust Settings 176
Override 176
Disengage 176
Resume 176
Wireline Tracking 177
Operation 177
Diagnostic Codes 179
Diagnostic Light 179
Code Severity Levels 179
Review Modes 180
Diagnostic Code Interpretation 180
Machine Diagnostic Codes 182
Complete the Job 186
Antifreeze Drilling Unit 187
Rinse Equipment 188
Disconnect 189
Stow Tools 189
Prepare Drilling Unit to Load 189
Service 190
Service Precautions 191
Welding Precaution 191
Washing Precaution 191
Working Under Drilling Unit 192
Service and Lubrication Overview 193
Recommended Lubricants/Service Key 194
Approved Coolant 195
Approved Fuel 195
Diesel Exhaust Fluid (DEF) 196
Each Use 198
Drilling Unit 198
Downhole Tool 199
Startup/10 Hour 200
Drilling Unit 200
25 Hour 208
Drilling Unit 208
50 Hour 209
Drilling Unit 209
Downhole Tools 215
100 Hour 216
Drilling Unit 216
Loader/Driver 217
200 Hour 218
250 Hour 218
Drilling Unit 218
Loader/Driver 219
500 Hour 220
Drilling Unit 220
Loader/Driver 221
1000 Hour 222
Drilling Unit 223
Change Diesel Exhaust Fluid (DEF) Tank Filter 227
Loader/Driver 228
2000 Hour 229
Drilling Unit 229
Loader/Driver 233
4500 Hour 234
As Needed 235
Drilling Unit 236
Driver/Loader 246
Specifications 248
Specifications are called out according to SAE recommended practices where indicated Specifications are general and subject to change without notice If exact measurements are required, equipment should be weighed and measured Due to selected optio 252
Declaration of Conformity Information 253
Service Record 254
Support 256
Procedure 256
Resources 256
Publications 256
Ditch Witch Training 256
Warranty 257
Appendix 260

Customer Support: [email protected]

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