Ditch Witch JT100 Mach 1/All Terrain Operator’s Manual 053-1348 PDF

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Ditch Witch JT100 Mach 1/All Terrain Operator’s Manual 053-1348 –  PDF DOWNLOAD

FILE DETAILS:

Ditch Witch JT100 Mach 1/All Terrain Operator’s Manual 053-1348 –  PDF DOWNLOAD

Language : English
Pages : 247
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Ditch Witch JT100 Mach 1/All Terrain Operator’s Manual 053-1348 –  PDF DOWNLOAD

Overview 2
Serial Number Location 3
Intended Use 4
Equipment Modification 4
Unit Components 5
Operator Orientation 5
About This Manual 6
Bulleted Lists 6
Numbered Lists 6
“Continued” Indicators 6
Foreword 8
Contents 10
Safety 12
Guidelines 13
Safety Alert Classifications 14
Safety Alerts 15
Emergency Procedures 18
Electric Strike Description 18
If an Electric Line is Damaged 19
If a Gas Line is Damaged 20
If a Fiber Optic Cable is Damaged 20
If Machine Catches on Fire 20
Crane Precautions 21
Preparation 21
Transportation 21
Jobsite Setup 21
Operation 22
Maintenance 24
Controls 26
Setup Console 27
Tethered Crane Control 31
Overhead Console 34
Overhead Console 38
Left Control Console 40
Pipeloading Controls 40
JT Drilling Controls 43
AT Drilling Controls 45
Operation Controls 48
Climate Controls 50
Right Control Console 52
Gauges and Indicators 52
Lights 54
Controls 57
Fluid Pump 60
JT/AT System 62
Seat 63
Override Box 64
Miscellaneous Controls 66
Engine Diagnostic Connector 67
Battery 68
ESID 69
750/752 Display 72
Indicators 72
Controls 75
Operation Overview 78
Planning 79
Setting Up at Jobsite 79
Drilling 80
Backreaming 81
Backreaming Tips 81
Leaving Jobsite 81
Storing Equipment 81
Prepare 82
Gather Information 84
Review Job Plan 84
Notify One-Call Services 84
Examine Pullback Material 84
Arrange for Traffic Control 84
Plan for Emergency Services 84
Inspect Site 85
Identify Hazards 85
Select Start and End Points 86
Classify Jobsite 87
Inspect Jobsite 87
Select a Classification 87
Apply Precautions 88
Plan Bore Path 90
Recommended Bend Limits 91
Minimum Setback 96
Minimum Depth 96
Bore Path Calculator – JT Pipe 97
Bore Path Calculator – AT Pipe 98
Prepare Jobsite 99
Mark Bore Path 99
Prepare Entry Point 99
Check Supplies and Prepare Equipment 100
Check Supplies 100
Prepare Equipment 101
Select Drilling Mode 102
Prepare Drilling Unit 103
Assemble Accessories 104
Drive 106
Start Unit 107
Steer Unit 107
Safe Slope Operation 108
Shut Down Unit 109
Transport 110
Lift 111
Pipe Box Lifting Procedure 111
Haul 112
Load 112
Tie Down 113
Unload 114
Tow 115
Conduct a Bore 116
Position Equipment 118
Connect Fluid System 118
Start System 119
Prime Drilling Fluid Pump 119
Operate Carriage Control 120
Clamp Pipe 121
Assemble Drill String 122
Prepare Beacon Housing 122
Attach Transition Sub 123
Connect Drill Pipe 124
Drill First Pipe 125
JT Mode/AT Dirt Mode 125
AT Mode 125
Swab the Hole 126
Enable Automated Pipeloader System 126
Add Pipe 127
Correct Direction 129
Basic Rules 129
Procedure 130
Drill Head Position 130
Record Bore Path 131
Surface Drill Head 132
Backream 133
Assemble Backream String 134
Remove Pipe 135
Remove Pullback Device 137
Systems and Equipment 138
Crane Attachment 140
Anchor Drilling Unit 140
Remove/Install Pipe Box 143
Troubleshoot Crane System 147
Electric Strike System 150
FCC Statement 150
Assemble Voltage Detector 151
Test Strike System 151
Troubleshoot Strike System 152
Use Electric Strike Simulator 154
Drilling Fluid 156
Guidelines 156
Polymer 156
Bentonite 157
Mixtures 157
Drilling Fluid Requirements 159
Funnel Viscosity 160
Tracker Control 161
Overview 161
Operation 161
Downhole Tools 164
Nozzles 164
Bits 164
Beacon Housings 165
Backreamers 166
Backream Fluid Requirements 167
Hydratong Wrenches 169
Drill Pipe 172
Perform Regular Drill Pipe Care 172
Use Drill Pipe Correctly 174
Cruise Control 176
Engage 176
Adjust Settings 176
Override 177
Disengage 177
Resume 177
Diagnostic Codes 177
Diagnostic Light 177
Code Severity Levels 177
Review Modes 178
Diagnostic Code Interpretation 178
Diagnostic Codes 179
Tier 3 Engine 182
Overview 182
Engine Diagnostic Codes 182
Engine Diagnostic Codes 184
Complete the Job 188
Antifreeze Drilling Unit 189
Rinse Equipment 190
Disconnect 191
Stow Tools 191
Prepare Drilling Unit to Load 191
Service 192
Service Precautions 193
Working Under Drilling Unit 193
Welding 194
Jump Starting 194
Washing 194
Recommended Lubricants/Service Key 195
Engine Oil Selection Chart 196
Approved Coolant 196
Approved Fuel 196
Each Use 197
Downhole Tools 197
Startup/10 Hour 198
Drilling Unit 198
25 Hour 206
Drilling Unit 206
Downhole Tools 206
50 Hour 207
Drilling Unit 207
Downhole Tools 213
100 Hour 213
Drilling Unit 213
Crane 214
250 Hour 215
Drilling Unit 215
Crane 216
500 Hour 216
Drilling Unit 216
Crane 217
1000 Hour 217
Drilling Unit 218
2000 Hour 222
Drilling Unit 222
Crane 223
As Needed 224
Drilling Unit 224
Crane 234
Specifications 236
Support 242
Procedure 242
Resources 242
Publications 242
Ditch Witch Training 242
Warranty 243
Service Record 246

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