Ditch Witch JT2020 Mach 1 Tier 3 Operator’s Manual 053-1361 PDF

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Ditch Witch JT2020 Mach 1 Tier 3 Operator’s Manual 053-1361 – PDF DOWNLOAD

FILE DETAILS:

Ditch Witch JT2020 Mach 1 Tier 3 Operator’s Manual 053-1361 – PDF DOWNLOAD

Language : English
Pages : 203
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Ditch Witch JT2020 Mach 1 Tier 3 Operator’s Manual 053-1361 – PDF DOWNLOAD

Overview 2
Serial Number Location 3
Intended Use 4
Equipment Modification 4
Unit Components 5
Operator Orientation 6
About This Manual 6
Bulleted Lists 6
Numbered Lists 6
“Continued” Indicators 6
Foreword 8
Contents 10
Safety 12
Guidelines 13
Safety Alert Classifications 14
Safety Alerts 15
Emergency Procedures 18
Electric Strike Description 18
If an Electric Line is Damaged 19
If a Gas Line is Damaged 20
If a Fiber Optic Cable is Damaged 21
If Machine Catches on Fire 21
Controls 22
Set-Up Console 23
Tethered Ground Drive Controller 26
Left Control Console 28
Pipeloading Controls 28
Drilling/Operation Controls 32
Gauge Cluster 35
Unit Status Indicators 35
Pipeloading Status Indicators 38
Gauges 41
Right Control Console 43
Anchoring System Console 45
Seat/Armrest 47
Battery 49
Engine Compartment Controls 50
ESID 51
Ditch Witch Electronics 750/752 Display 54
Indicators 54
Controls 57
Operation Overview 60
Planning 61
Setting Up at Jobsite 61
Drilling 62
Backreaming 63
Backreaming Tips 63
Leaving Jobsite 63
Storing Equipment 63
Prepare 64
Gather Information 66
Review Job Plan 66
Notify One-Call Services 66
Examine Pullback Material 66
Arrange for Traffic Control 66
Plan for Emergency Services 66
Inspect Site 67
Identify Hazards 67
Select Start and End Points 68
Classify Jobsite 69
Inspect Jobsite 69
Select a Classification 69
Apply Precautions 70
Plan Bore Path 72
Recommended Bend Limits 73
Entry Pitch 75
Minimum Setback 75
Minimum Depth 76
Bore Path Calculator 76
Prepare Jobsite 77
Mark Bore Path 77
Prepare Entry Point 77
Check Supplies and Prepare Equipment 78
Check Supplies 78
Prepare Equipment 79
Assemble Accessories 79
Drive 80
Start Unit 81
Steer Unit 81
Tips to Reduce Track Wear 81
Shut Down Unit 82
Transport 84
Lift 85
Haul 86
Load 86
Tie Down 87
Unload 89
Tow 90
Conduct a Bore 92
Position Equipment 94
Connect Fluid System 94
Start System 94
Prime Drilling Fluid Pump 95
Operate Carriage Control 96
Clamp Pipe 97
Assemble Drill String 98
Prepare Beacon Housing 98
Attach Transition Sub 99
Connect Drill Pipe 100
Drill First Pipe 101
Enable Automated Pipeloader System 102
Add Pipe 103
Correct Direction 105
Basic Rules 105
Procedure 105
Drill Head Position 106
Record Bore Path 106
Surface Drill Head 107
Assemble Backream String 108
Remove Pipe 110
Remove Pullback Device 112
Systems and Equipment 114
Anchor System 116
Drive Anchors 116
Remove Anchors 117
Electric Strike System 117
FCC Statement 117
Assemble Voltage Detector 118
Test Strike System 118
Troubleshoot Strike System 119
Use Electric Strike Simulator 121
Drilling Fluid 123
Guidelines 123
Polymer 123
Bentonite 124
Mixtures 124
Drilling Fluid Requirements 126
Funnel Viscosity 127
Tracker Control 128
Overview 128
Operation 128
Downhole Tools 131
Nozzles 131
Bits 131
Beacon Housings 132
Backreamers 133
Backream Fluid Requirements 134
Quick Wrench 136
Drill Pipe 138
Perform Regular Drill Pipe Care 138
Use Drill Pipe Correctly 140
Pipeloader 142
Shift Pipe Box 142
Correct Dropped Pipe 142
Correct Misaligned or Jammed Pipe 143
Rotate Drill Pipe Order 143
Add/Remove Single Pipe 144
Cruise Control 147
Engage 147
Adjust Settings 147
Override 148
Disengage 148
Resume 148
Interpret Diagnostic Codes 148
Diagnostic Light 148
Code Severity Levels 148
Review Modes 149
Diagnostic Code Interpretation 149
Diagnostic Codes 150
Complete the Job 154
Antifreeze Drilling Unit 155
Add Antifreeze 155
Reclaim Antifreeze 156
Rinse Equipment 157
Using Washwand 157
Disconnect 158
Stow Tools 158
Service 160
Service Precautions 161
Welding Precaution 161
Washing Precaution 161
Working Under Drilling Unit 162
Opening/Closing Front Hood 163
Recommended Lubricants/Service Key 164
Approved Fuel 165
Approved Coolant 165
Startup/10 Hour 166
Drilling Unit 166
50 Hour 174
Drilling Unit 174
250 Hour 178
Drilling Unit 178
500 Hour 179
Drilling Unit 179
750 Hour 181
Drilling Unit 181
1000 Hour 182
Drilling Unit 182
2000 Hour 185
Drilling Unit 185
As Needed 186
Drilling Unit 187
Specifications 194
Support 198
Procedure 198
Resources 198
Publications 198
Ditch Witch Training 198
Warranty 199
Service Record 202

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