Ditch Witch JT3020 Mach 1 / All Terrain Operator’s Manual 053-1152 PDF

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Ditch Witch JT3020 Mach 1 / All Terrain Operator’s Manual 053-1152 – PDF DOWNLOAD

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‘Ditch Witch JT3020 Mach 1 / All Terrain Operator’s Manual 053-1152 – PDF DOWNLOAD

Language : English
Pages : 253
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Ditch Witch JT3020 Mach 1 / All Terrain Operator’s Manual 053-1152 – PDF DOWNLOAD

Overview 2
Serial Number Location 3
Intended Use 4
Equipment Modification 4
Unit Components 5
Operator Orientation 6
About This Manual 6
Bulleted Lists 6
Numbered Lists 6
“Continued” Indicators 6
Foreword 8
Contents 10
Safety 12
Guidelines 13
Safety Alert Classifications 14
Safety Alerts 15
Emergency Procedures 18
Electric Strike Description 18
If an Electric Line is Damaged 19
If a Gas Line is Damaged 20
If a Fiber Optic Cable is Damaged 21
If Machine Catches on Fire 21
Controls 22
Set-Up Console 23
Tethered Ground Drive Controller 27
Left Control Console 29
Unit Status Indicators 29
Pipeloading Controls 33
Drilling/Operation Controls 36
Right Control Console 40
Controls 40
Indicators 43
Gauges 48
Information Center 50
Displays 50
Soft Keys 52
Anchoring System Console 54
Seat/Armrest 56
Cab Controls (optional) 58
Engine Compartment Controls 61
750/752 Display 63
Indicators 63
Controls 66
Operation Overview 70
Planning 71
Setting Up at Jobsite 71
Drilling 72
Backreaming 73
Backreaming Tips 73
Leaving Jobsite 73
Storing Equipment 73
Prepare 74
Gather Information 76
Review Job Plan 76
Notify One-Call Services 76
Examine Pullback Material 76
Arrange for Traffic Control 76
Plan for Emergency Services 76
Inspect Site 77
Identify Hazards 77
Select Start and End Points 78
Classify Jobsite 79
Inspect Jobsite 79
Select a Classification 79
Apply Precautions 80
Plan Bore Path 82
Recommended Bend Limits 83
Entry Pitch 88
Minimum Setback 88
Minimum Depth 89
Bore Path Calculator 89
Prepare Jobsite 92
Mark Bore Path 92
Prepare Entry Point 92
Check Supplies and Prepare Equipment 93
Check Supplies 93
Prepare Equipment 94
Assemble Accessories 94
Drive 96
Start Unit 97
Steer Unit 97
Tips to Reduce Track Wear 98
Shut Down Unit 98
Transport 100
Lift 101
Pipe Box Lifting Procedure 101
Load 102
Tie Down 103
Unload 105
Tow 105
Conduct a Bore 108
Position Equipment 110
Connect Fluid System 110
Start System 110
Prime Drilling Fluid Pump 111
Operate Carriage Control 112
Drilling 112
Assisted Make-up 112
Clamp Pipe 113
Assemble Drill String 114
AT Mode (AT Pipe) 114
AT Mode (Cobble Pipe) 114
AT Dirt Mode (AT Pipe) 116
JT Mode 116
Connect Drill Pipe 118
Drill First Pipe 119
AT Mode 119
AT Dirt/JT Mode 119
Swab the Hole 120
Enable Automated Pipeloader System 120
Add Pipe 121
AT Mode 121
JT Mode 123
Correct Direction 125
Basic Rules 125
Procedure 126
Drill Head Position 126
Use Carve Modes 127
Setup 127
Standard Carve Operation 128
Alternate Rotation Operation 128
Record Bore Path 129
Surface Drill Head 129
Backream 130
Remove Pipe 132
Remove Pullback Device 135
Systems and Equipment 136
Anchor System 138
Select Anchor 138
Drive Anchors (Rock) 139
Drive Anchors (Soil) 139
Remove Anchors 140
Electric Strike System 140
FCC Statement 140
Assemble Voltage Detector 141
Test Strike System 141
Troubleshoot Strike System 142
Use Electric Strike Simulator 144
Drilling Fluid 146
Guidelines 146
Polymer 146
Bentonite 147
Mixtures 147
Drilling Fluid Requirements 149
Funnel Viscosity 150
Tracker Control 151
Overview 151
Operation 151
Downhole Tools 154
Nozzles 154
Bits 154
Beacon Housings 155
Backreamers 156
Backream Fluid Requirements 157
Quick Wrench 159
Drill Pipe 161
Perform Regular Drill Pipe Care 161
Use Drill Pipe Correctly 162
Pipeloader 164
Remove/Install Pipe Box 164
Shift Pipe Box 167
Correct Dropped Pipe 168
Correct Misaligned or Jammed Pipe 168
Rotate Drill Pipe Order 168
Add/Remove Single Pipe 169
Cruise Control 172
Engage 172
Adjust Settings 173
Override 173
Disengage 173
Resume 173
Diagnostic Codes 174
Electronic Controlled Engine Overview 174
Reading Engine Diagnostic Codes 174
Engine Diagnostic Codes 177
Machine Diagnostic System Overview 187
Code Severity Levels 187
Machine Diagnostic Codes 187
Service Mode 197
Complete the Job 200
Antifreeze Drilling Unit 201
Add Antifreeze 201
Reclaim Antifreeze 202
Rinse Equipment 203
Using Washwand 203
Disconnect 204
Stow Tools 204
Service 206
Service Precautions 207
Welding Precaution 207
Washing Precaution 207
Working Under Drilling Unit 208
Opening/Closing Front Hood 209
Recommended Lubricants/Service Key 210
Engine Oil Temperature Chart 211
Approved Coolant 211
Approved Fuel 211
Each Use 212
Downhole Tool 212
Startup/10 Hour 213
Drilling Unit 213
50 Hour 220
Drilling Unit 220
250 Hour 225
Drilling Unit 225
500 Hour 226
Drilling Unit 226
1000 Hour 228
Drilling Unit 228
2000 Hour 232
Drilling Unit 232
As Needed 233
Drilling Unit 234
Specifications 242
Support 248
Procedure 248
Resources 248
Publications 248
Ditch Witch Training 248
Warranty 249
Service Record 252

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