Ditch Witch JT40 / AT40 Cummins® B4.5 Operator’s Manual 053-3340 PDF

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Ditch Witch JT40 / AT40 Cummins® B4.5 Operator’s Manual 053-3340 – PDF DOWNLOAD

FILE DETAILS:

Ditch Witch JT40 / AT40 Cummins® B4.5 Operator’s Manual 053-3340 – PDF DOWNLOAD

Language : English
Pages : 217
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Ditch Witch JT40 / AT40 Cummins® B4.5 Operator’s Manual 053-3340 – PDF DOWNLOAD

Overview 2
California Proposition 65 2
Serial Number Location 3
Intended Use 4
Equipment Modification 4
Machine Components 5
Regulatory Notices 6
United States 6
Canada 6
RF Exposure Statement 6
Operator Orientation 7
Operating Area 7
About This Manual 8
Bulleted Lists 8
Numbered Lists 8
Foreword 10
Contents 12
Overview 12
1 12
Foreword 12
9 12
Safety 12
13 12
Prepare 12
23 12
Controls 12
45 12
Drive 12
85 12
Transport 12
91 12
Conduct a Bore 12
99 12
Systems and Equipment 12
123 12
Complete the Job 12
161 12
Maintenance 13
165 13
Specifications 13
205 13
Support 13
215 13
Safety 14
Safety Alert Classifications 15
Guidelines 16
Emergency Procedures 17
Electric Strike Description 17
If an Electric Line is Damaged 18
If a Gas Line is Damaged 18
If a Fiber Optic Cable is Damaged 19
If Machine Catches on Fire 19
Machine Safety Alerts 20
Prepare 24
Prepare Jobsite 25
Review Job Plan 25
Select Start and End Points 25
Identify Hazards 26
Locate Utilities 27
Classify Jobsite 28
Arrange for Traffic Control 30
Plan Bore Path 30
Examine Pullback Material 39
Prepare Entry Point 39
Prepare Operator 40
Prepare Equipment 41
Check Supplies 41
Check Equipment 42
Assemble Accessories 43
Controls 46
Alternate Control Option 47
Auxiliary Pipe Loading 51
Battery Disconnect 53
Cab 54
Controls 54
Seat 57
Console, Left 59
Drilling/Operation 59
Miscellaneous 64
Pipe Loading 65
Console, Right 69
Console, Set-Up 72
Controls 72
Wireless Remote Control 74
Engine Compartment 81
Open Station Seat 83
Wireline Restricted Operating Mode (ROM) 84
Controls 84
Drive 86
Start 87
Steer 88
Single Joystick Ground Drive 88
Dual Joystick Ground Drive 88
Slope Guidelines 89
Reduce Track Wear 90
Shut Down 90
Transport 92
Lift 93
Points 93
Procedure 93
Haul 94
Inspect Trailer 94
Load 95
Tie Down 95
Unload 97
Retrieve 97
Conduct a Bore 100
Position Equipment 102
Connect Fluid System 102
Start System 103
Prime Fluid Pump 103
Operate Carriage Control 104
Clamp Pipe 105
Assemble Drill String 106
Prepare Beacon Housing 106
Use Direct Connect Method 107
Use EZ Connect Method 107
Connect Drill Pipe to Downhole Tool 108
Drill First Pipe 109
Swab the Hole 110
Enable Automated Pipe Loader System 110
Add Pipe 111
AT Mode 111
4 1 Ensure that pipe lifters are completely lowered 111
4 2 Close grippers 111
4 3 Extend shuttles 111
4 4 Apply tool joint compound at wrench 111
4 5 Raise pipe lifters 111
4 1 If pipe box row is empty, select next empty row 111
4 2 With carriage at rear stop position, resume 111
6 1 Slowly move carriage forward to allow inner rod to match up 112
6 2 Rotate spindle clockwise until pipe threads together 112
6 3 To fully tighten joint, slowly rotate pipe until spindle stops turning 112
6 4 Unclamp wrench 112
6 5 Open grippers fully 112
6 6 Retract shuttles 112
6 7 Lower pipe lifters 112
6 1 Slowly move carriage forward to allow inner rod to match up 112
6 2 Rotate spindle clockwise until pipe threads together 112
6 3 Resume Grippers will open, shuttles will retract, and pipe lifters will lower 112
6 4 To fully tighten joint, slowly rotate pipe until spindle stops turning 112
6 5 Unclamp wrench 112
JT Mode 113
4 1 Ensure that pipe lifters are completely lowered 113
4 2 Close grippers 113
4 3 Extend shuttles 113
4 4 Apply tool joint compound at wrench 113
4 5 Raise pipe lifters 113
4 1 If pipe box row is empty, select next empty row 113
4 2 With carriage at rear stop position, resume Display will change to “Adding Pipe,” pipe will be moved to spindle, and pipe box will be lifted 113
6 1 Slowly move carriage forward to allow pipe to match up 114
6 2 Rotate spindle clockwise until pipe threads together 114
6 3 To fully tighten joint, slowly rotate pipe until spindle stops turning 114
6 4 Unclamp wrench 114
6 5 Open grippers fully 114
6 6 Retract shuttles 114
6 7 Lower pipe lifters 114
6 1 Slowly move carriage forward to allow pipe to match up 114
6 2 Rotate spindle clockwise until pipe threads together 114
6 3 Resume Grippers will open, shuttles will retract, and pipe lifters will lower 114
6 4 To fully tighten joint, slowly rotate pipe until spindle stops turning 114
6 5 Unclamp wrench 114
Correct Direction 115
Basic Rules 115
Procedure 116
Drill Head Position 116
Use Autocarve Mode 117
Record Bore Path 118
Surface Drill Head 119
Backream 120
Assemble Backream String 121
Begin Backream 121
Remove Pipe 122
Break front joint 122
3 1 Raise pipe lifters Grippers will open as pipe is lifted 122
3 2 Extend shuttles 122
3 3 Relax grippers to allow pipe to rotate 122
3 4 Lower pipe lifters 122
Break rear joint 122
7 1 Fully close grippers 123
7 2 Ensure pipe lifters are fully lowered 123
7 3 Retract shuttle to current pipe row 123
7 4 Raise pipe lifters to place pipe in current row 123
7 5 Open grippers 123
Remove Pullback Device 123
Systems and Equipment 124
Anchor System 127
Standard Anchors 128
Alternate Anchors 129
Cruise Control 130
Engage 130
Adjust Settings 130
Override 131
Disengage 131
Resume 131
Diagnostic Codes 132
Electronic Controlled Engine Overview 132
Machine Diagnostic System Overview 132
Reading Engine Diagnostic Codes 132
Downhole Tools 133
Backreamers 133
Backreaming Fluid Requirements 134
Beacon Housings 136
Bits 137
Hydratong Wrenches 138
Nozzles 140
Drill Pipe 141
Perform Regular Drill Pipe Care 141
Use Drill Pipe Correctly 142
Drilling Fluid 144
Recommended Products 144
Mixtures 145
Funnel Viscosity 146
DrillLok 147
Electric Strike System 148
Assemble Voltage Detector 148
Test Strike System 148
Use ESID Test Tool 149
Pipe Loader 150
Add/Remove Single Pipe 150
7 1 Load single pipe in auxiliary pipe loader and rest against pipe guide 152
7 2 Move auxiliary pipe loaders under last row 152
7 3 Raise pipe lifters 152
7 4 Extend shuttles 152
7 5 Repeat if more than one pipe is needed 152
7 6 Lower pipe lifters 152
7 1 Raise pipe in last row 152
7 2 Retract shuttles 152
7 3 Lower pipe lifters 152
7 4 Extend shuttles 152
7 5 Remove pipe from auxiliary pipe loaders and store properly 152
7 6 Repeat if more than one pipe was added 152
Correct Dropped Pipe 152
Correct Misaligned or Jammed Pipe 152
Remove/Install Pipe Box 153
Rotate Drill Pipe Order 155
Row Select 155
Sensor Override 156
Wireless Remote Control 157
Set-Up 157
Operation 158
Pair 159
Wireline Operation 160
Complete the Job 162
Rinse Equipment 163
Stow Equipment 164
Store Machine 164
Store in Freezing Conditions 164
Store Long-Term 165
Decommission Machine 165
Maintenance 166
Maintenance Precautions 167
Washing Precaution 167
Welding Precaution 168
Working under Machine 168
Recommended Lubricants 170
Engine Oil Temperature Chart 171
Approved Coolant 171
Approved Fuel 172
Diesel Exhaust Fluid (DEF) 173
Exhaust Cleaning 174
Drill Maintenance Interval Chart 175
Drill Procedures 177
Air Intake System 177
Battery 178
Battery, Wireless Remote Control 181
Coolant 181
Crankcase Breather Tube 182
Drilling Fluid Y-Strainer 182
Dust Ejector Valve 182
Engine Compartment 183
Engine Drive Belt 183
Filter, Air 184
Filter, DEF Tank 185
Filter, DEF Pump 185
Filter, Fuel 186
Filter, Hydraulic 186
Fluid, Hydraulic 187
Fluid Pump 187
Hydraulic Hoses 188
Hydraulic Tank 188
Inner Water Swivel 189
Oil, Anchor Gearbox 190
Oil, Engine 190
Oil, Fluid Pump 191
Oil, Ground Drive Gearbox 191
Oil, Pump Drive Gearbox 192
Oil, Rotation Gearbox 192
Pipe Auto-Lubricator 193
Pipe Guide Inserts 194
Pipe Loader Inserts 194
Radiator 195
Radiator Cap 195
SaverLok System 196
SaverLok Inner Drive Collar 198
Slide Cartridge Wear Pads 198
Thrust Rollers 199
Tool Joint Compound 200
Track Support Slide Pads 201
Track Tension 202
Water Separator 203
Wrench Jaw Inserts 203
Downhole Tool Maintenance Interval Chart 204
Downhole Tool Procedures 204
Lube Rockmaster Tool 204
Rebuild Rockmaster Tool 205
Specifications 206
JT/AT40 207
EU Declaration of Conformity 212
UK Declaration of Conformity 213
Support 216
Registration 216
Procedure 216
Resources 216
Publications 216
Ditch Witch Training 216
Warranty 217

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