Ditch Witch JT40 / JT40 All Terrain Operator’s Manual 053-2966 PDF

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Ditch Witch JT40 / JT40 All Terrain HRC & LRC Operator’s Manual 053-2966 – PDF DOWNLOAD

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Ditch Witch JT40 / JT40 All Terrain HRC & LRC Operator’s Manual 053-2966 – PDF DOWNLOAD

Language : English
Pages : 267
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Ditch Witch JT40 / JT40 All Terrain HRC & LRC Operator’s Manual 053-2966 – PDF DOWNLOAD

Overview 2
Serial Number Location 3
Intended Use 4
Equipment Modification 4
Unit Components 5
FCC Statement – Internal Transmitter 6
RF Exposure Statement 6
Operator Orientation 7
About This Manual 7
Bulleted Lists 7
Numbered Lists 7
Foreword 8
Contents 10
Overview 10
1 10
Foreword 10
7 10
Safety 10
11 10
Controls 10
21 10
Operation Overview 10
79 10
Prepare 10
83 10
Drive 10
107 10
Transport 10
113 10
Conduct a Bore 10
119 10
Systems and Equipment 10
147 10
Complete the Job 10
193 10
Service 10
199 10
Specifications 11
241 11
Support 11
247 11
Service Record 11
251 11
Appendix 11
253 11
Safety 12
Guidelines 13
California Proposition 65 Warning 13
Emergency Procedures 14
Electric Strike Description 14
If an Electric Line is Damaged 15
If a Gas Line is Damaged 16
If a Fiber Optic Cable is Damaged 17
If Machine Catches on Fire 17
Safety Alert Classifications 18
Machine Safety Alerts 19
Controls 22
Set-Up Console 23
Controls 23
Wireless Remote Controller 25
Left Control Console 32
Pipeloading Controls 32
Drilling/Operation Controls 36
Miscellaneous Controls 43
Right Control Console 45
Lower Display 48
Upper Display 51
Open Station Seat 64
Cab (Optional) 65
Controls 65
Seat 68
Engine Compartment 70
Auxiliary Pipeloading 73
Wireline (Optional) 75
Controls 75
Wireline Restricted Operating Mode (ROM) 76
Battery Disconnect 78
Operation Overview 80
Planning 81
Setting Up at Jobsite 81
Drilling 82
Backreaming 82
Backreaming Tips 82
Leaving Jobsite 83
Storing Equipment 83
Prepare 84
Gather Information 86
Review Job Plan 86
Notify One-Call Services 86
Examine Pullback Material 86
Arrange for Traffic Control 86
Plan for Emergency Services 86
Inspect Site 87
Identify Hazards 87
Select Start and End Points 88
Classify Jobsite 89
Select a Classification 89
Apply Precautions 90
Plan Bore Path 92
Recommended Bend Limits 93
Entry Pitch 97
Minimum Setback 97
Minimum Depth 98
Bore Path Calculator 98
Prepare Jobsite 101
Mark Bore Path 101
Prepare Entry Point 101
Check Supplies and Prepare Equipment 102
Check Supplies 102
Prepare Equipment 103
Select Drilling Mode 104
Prepare Drilling Unit 104
Assemble Accessories 106
Drive 108
Start Unit 109
Steer Unit 109
Single Joystick Ground Drive 109
Dual Joystick Ground Drive 109
Tips to Reduce Track Wear 110
Safe Slope Operation 111
Shut Down Unit 112
Transport 114
Lift 115
Pipe Box Lifting Procedure 115
Load 115
Tie Down 116
Unload 117
Retrieve 117
Conduct a Bore 120
Position Equipment 122
Connect Fluid System 122
Start System 123
Prime Drilling Fluid Pump 123
Operate Carriage Control 124
Drilling 124
Assisted Makeup 124
Clamp Pipe 125
Assemble Drill String 126
AT Mode (AT Pipe) 126
AT Dirt Mode (AT Pipe) 127
JT Mode 127
Connect Drill Pipe 129
Drill First Pipe 130
AT Mode 130
AT Dirt/JT Mode 130
Swab the Hole 131
Enable Automated Pipeloader System 131
Add Pipe 132
AT Mode 132
JT Mode 135
Correct Direction 137
Basic Rules 137
Procedure 138
Drill Head Position 138
Use AutoCarve 139
Operation 139
Record Bore Path 140
Surface Drill Head 141
Backream 142
Remove Pipe 144
Remove Pullback Device 146
Systems and Equipment 148
Anchor System 150
Select Anchor 151
Drive Anchors 151
Remove Anchors 151
Alternate Anchors 152
Electric Strike System 153
FCC Statement 153
Assemble Voltage Detector 154
Test Strike System 154
Troubleshoot Strike System 155
Use Electric Strike Simulator 157
Drilling Fluid 159
Guidelines 159
Polymer 159
Bentonite 160
Mixtures 160
Basic Fluid Recipes 161
Drilling Fluid Requirements 162
Funnel Viscosity 162
DrillLok® System 163
Downhole Tools 164
Nozzles 164
Bits 164
Beacon Housings 165
Backreamers 167
Backream Fluid Requirements 168
Hydratong Wrenches 170
Scribe Line Method 172
Drill Pipe 173
Perform Regular Drill Pipe Care 173
Use Drill Pipe Correctly 174
Pipeloader 176
Remove/Install Pipe Box 176
Row Select 178
Correct Dropped Pipe 179
Correct Misaligned or Jammed Pipe 179
Rotate Drill Pipe Order 179
Add/Remove Single Pipe 180
Wireless Remote Controller 185
Before each use 185
Operation 185
Troubleshooting 186
Cruise Control 187
Engage 187
Adjust Settings 188
Override 188
Disengage 188
Resume 188
Wireline Operation 189
Operation 190
Diagnostic Codes 192
Electronic Controlled Engine Overview 192
Machine Diagnostic System Overview 192
Diagnostic Codes 192
Sensor Override 193
Complete the Job 194
Antifreeze Drilling Unit 195
Add Antifreeze 195
Reclaim Antifreeze 196
Rinse Equipment 197
Use Washwand 197
Disconnect 198
Stow Tools 198
Service 200
Service Precautions 201
Welding Precaution 201
Washing Precaution 201
Working Under Drilling Unit 202
Recommended Lubricants/Service Key 203
Approved Coolant 204
Approved Fuel 205
Diesel Exhaust Fluid (DEF) – HRC Only 206
Exhaust Cleaning – HRC Only 207
Each Use 208
Startup/10 Hour 209
50 Hour 215
Drilling Unit 215
Downhole Tool 220
250 Hour 221
500 Hour 222
1000 Hour 224
2000 Hour 227
4500 Hour (HRC Only) 229
As Needed 230
Specifications 242
Declaration of Conformity Information 246
Support 248
Procedure 248
Resources 248
Publications 248
Ditch Witch® Training 248
Warranty 249
Service Record 252
Appendix 254
Machine Diagnostic Codes 254
Engine Diagnostic Codes 254

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