Ditch Witch JT4020 All Terrain Operator’s Manual 054-082 PDF

Description

Ditch Witch JT4020 All Terrain Operator’s Manual 054-082 – PDF DOWNLOAD

FILE DETAILS:

Ditch Witch JT4020 All Terrain Operator’s Manual 054-082 – PDF DOWNLOAD

Language : English
Pages :215
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Ditch Witch JT4020 All Terrain Operator’s Manual 054-082 – PDF DOWNLOAD

Overview 2
Serial Number Location 3
Intended Use 4
Unit Components 4
Operator Orientation 5
About This Manual 5
Bulleted Lists 5
Numbered Lists 5
Foreword 6
Contents 8
Safety 10
Guidelines 11
Safety Alert Classifications 12
Safety Alerts 13
Emergency Procedures 16
Electric Strike Description 16
If an Electric Line is Damaged 17
If a Gas Line is Damaged 18
If a Fiber Optic Cable is Damaged 19
If Machine Catches on Fire 19
Controls 20
Set-Up Console 21
Gauges and Indicators 21
Controls 24
Left Control Console 27
Pipeloading Controls 27
Drilling Controls 30
Operation Controls 33
Right Control Console 35
Gauges and Indicators 35
Lights 37
Controls 40
Anchoring System Console 43
JT/AT System 45
Seat 46
Override Box 47
Battery 49
ESID 50
Subsite 750 Display 53
Indicators 53
Controls 56
Operation Overview 60
Planning 61
Setting Up at Jobsite 61
Drilling 62
Backreaming 63
Backreaming Tips 63
Leaving Jobsite 63
Storing Equipment 63
Prepare 64
Gather Information 66
Review Job Plan 66
Notify One-Call Services 66
Examine Pullback Material 66
Arrange for Traffic Control 66
Plan for Emergency Services 66
Inspect Site 67
Identify Hazards 67
Select Start and End Points 68
Classify Jobsite 69
Inspect Jobsite 69
Select a Classification 69
Apply Precautions 70
Plan Bore Path 71
Recommended Bend Limits 72
Entry Pitch 74
Minimum Setback 74
Minimum Depth 75
Bore Path Calculator 75
Prepare Jobsite 76
Mark Bore Path 76
Prepare Entry Point 76
Check Supplies and Prepare Equipment 77
Check Supplies 77
Prepare Equipment 78
Select Drilling Mode 79
Prepare Drilling Unit 80
Assemble Accessories 81
Drive 82
Start Unit 83
Standard Procedure 83
Cold Start Procedure 83
Steer Unit 83
Shut Down Unit 83
Transport 84
Lift 85
Haul 86
Load 87
Tie Down 88
Unload 89
Tow 89
Conduct a Bore 92
Position Equipment 94
Connect Fluid System 94
Start System 94
Operate Carriage Control 95
Clamp Pipe 96
Assemble Drill String 97
Prepare Beacon Housing 97
Attach Transition Sub 98
Attach Beacon Housing 98
Connect Drill Pipe 99
Drill First Pipe 100
JT Mode/AT Dirt Mode 100
AT Mode 100
Swab the Hole 101
Enable Automated Pipeloader System 101
Add Pipe 102
Correct Direction 104
Basic Rules 104
Procedure 105
Drill Head Position 105
Record Bore Path 106
Interpret Diagnostic Codes 106
Diagnostic Light 106
Code Severity Levels 106
Review Modes 107
Diagnostic Code Interpretation 107
Diagnostic Codes 108
Surface Drill Head 111
Assemble Backream String 112
Remove Pipe 114
Remove Pullback Device 117
Check Shuttle Stop Position 117
Systems and Equipment 118
Anchor System 120
Select Anchor 120
Attach Anchor to Anchor Driver 121
Drive Anchors 121
Drive Additional/Side Anchors 122
Remove Anchors 122
Electric Strike System 123
FCC Statement 123
Assemble Voltage Detector 124
Test Strike System 124
Troubleshoot Strike System 125
Use Electric Strike Simulator 127
Drilling Fluid 129
Guidelines 129
Polymer 129
Bentonite 130
Mixtures 130
Drilling Fluid Requirements 132
Funnel Viscosity 133
Tracker Control 134
Overview 134
Operation 134
Downhole Tools 137
Nozzles 137
Bits 137
Beacon Housings 138
Backreamers 139
Backream Fluid Requirements 140
Hydratong Wrenches 142
Drill Pipe 144
Perform Regular Drill Pipe Care 144
Use Drill Pipe Correctly 146
Pipe Boxes 148
Remove/Install Pipe Box 148
Add/Remove Single Pipe to Pipe Box 150
Cruise Control 154
Engage 154
Adjust Settings 154
Override 155
Disengage 155
Resume 155
Complete the Job 156
Antifreeze Drilling Unit 157
Add Antifreeze 157
Reclaim Antifreeze 158
Rinse Equipment 159
Disconnect 159
Stow Tools 159
Service 160
Service Precautions 161
Welding Precaution 161
Working Under Drilling Unit 162
Recommended Lubricants/Service Key 163
Engine Oil Temperature Chart 164
Approved Coolant 164
Each Use Service 165
Downhole Tools 165
10 Hour Service 166
Drilling Unit 166
25 Hour Service 173
Drilling Unit 173
Downhole Tools 173
50 Hour Service 174
Drilling Unit 174
Downhole Tools 182
100 Hour Service 183
Drilling Unit 183
250 Hour Service 184
Drilling Unit 184
500 Hour Service 186
Drilling Unit 186
600 Hour Service 188
Drilling Unit 188
1000 Hour Service 189
Drilling Unit 189
2000 Hour Service 194
Drilling Unit 194
5000 Hour Service 195
Drilling Unit 195
As Needed Service 196
Drilling Unit 197
Specifications 206
Support 210
Procedure 210
Resources 210
Publications 210
Ditch Witch Training 210
Warranty 211
Service Record 214

Customer Support: [email protected]

S.M