Ditch Witch JT4020 Mach 1 / All Terrain Operator’s Manual 054-082 PDF

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Ditch Witch JT4020 Mach 1 / All Terrain Operator’s Manual 054-082 – PDF DOWNLOAD

FILE DETAILS:

Ditch Witch JT4020 Mach 1 / All Terrain Operator’s Manual 054-082 – PDF DOWNLOAD

Language : English
Pages : 219
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Ditch Witch JT4020 Mach 1 / All Terrain Operator’s Manual 054-082 – PDF DOWNLOAD

Overview 2
Serial Number Location 3
Intended Use 4
Unit Components 4
Operator Orientation 5
About This Manual 5
Bulleted Lists 5
Numbered Lists 5
Foreword 6
Contents 8
Safety 10
Guidelines 11
Safety Alert Classifications 12
Safety Alerts 13
Emergency Procedures 16
Electric Strike Description 16
If an Electric Line is Damaged 17
If a Gas Line is Damaged 18
If a Fiber Optic Cable is Damaged 19
If Machine Catches on Fire 19
Controls 20
Set-Up Console 21
Gauges and Indicators 21
Controls 25
Left Control Console 28
Pipeloading Controls 28
Drilling Controls 31
Operation Controls 34
Right Control Console 36
Gauges and Indicators 36
Lights 38
Controls 41
Anchoring System Console 44
JT/AT System 46
Seat 47
Override Box 48
Battery 50
ESID 51
Subsite 750 Display 54
Indicators 54
Controls 57
Operation Overview 60
Planning 61
Setting Up at Jobsite 61
Drilling 62
Backreaming 63
Backreaming Tips 63
Leaving Jobsite 63
Storing Equipment 63
Prepare 64
Gather Information 66
Review Job Plan 66
Notify One-Call Services 66
Examine Pullback Material 66
Arrange for Traffic Control 66
Plan for Emergency Services 66
Inspect Site 67
Identify Hazards 67
Select Start and End Points 68
Classify Jobsite 69
Inspect Jobsite 69
Select a Classification 69
Apply Precautions 70
Plan Bore Path 71
Recommended Bend Limits 72
Entry Pitch 74
Minimum Setback 74
Minimum Depth 75
Bore Path Calculator 75
Prepare Jobsite 76
Mark Bore Path 76
Prepare Entry Point 76
Check Supplies and Prepare Equipment 77
Check Supplies 77
Prepare Equipment 78
Select Drilling Mode 79
Prepare Drilling Unit 80
Assemble Accessories 81
Drive 82
Start Unit 83
Standard Procedure 83
Steer Unit 83
Shut Down Unit 83
Transport 84
Lift 85
Haul 86
Load 86
Tie Down 87
Unload 88
Tow 88
Conduct a Bore 90
Position Equipment 92
Connect Fluid System 92
Start System 92
Operate Carriage Control 93
Clamp Pipe 94
Assemble Drill String 95
Prepare Beacon Housing 95
Attach Transition Sub 96
Attach Beacon Housing 96
Connect Drill Pipe 97
Drill First Pipe 98
JT Mode/AT Dirt Mode 98
AT Mode 98
Swab the Hole 99
Enable Automated Pipeloader System 99
Add Pipe 100
Correct Direction 102
Basic Rules 102
Procedure 103
Drill Head Position 103
Record Bore Path 104
Surface Drill Head 104
Assemble Backream String 105
Remove Pipe 107
Remove Pullback Device 109
Check Shuttle Stop Position 109
Systems and Equipment 110
Anchor System 112
Select Anchor 112
Attach Anchor to Anchor Driver 113
Drive Anchors 113
Drive Additional/Side Anchors 114
Remove Anchors 114
Electric Strike System 115
FCC Statement 115
Assemble Voltage Detector 116
Test Strike System 116
Troubleshoot Strike System 117
Use Electric Strike Simulator 119
Drilling Fluid 121
Guidelines 121
Polymer 121
Bentonite 122
Mixtures 122
Drilling Fluid Requirements 124
Funnel Viscosity 125
Tracker Control 126
Overview 126
Operation 126
Downhole Tools 129
Nozzles 129
Bits 129
Beacon Housings 130
Backreamers 131
Backream Fluid Requirements 132
Hydratong Wrenches 134
Drill Pipe 136
Perform Regular Drill Pipe Care 136
Use Drill Pipe Correctly 138
Pipe Boxes 140
Remove/Install Pipe Box 140
Add/Remove Single Pipe to Pipe Box 142
Cruise Control 146
Engage 146
Adjust Settings 146
Override 147
Disengage 147
Resume 147
Machine Diagnostic Codes 147
Diagnostic Light 147
Code Severity Levels 147
Review Modes 148
Diagnostic Code Interpretation 148
Diagnostic Codes 149
Tier 2 Engine 152
Overview 152
Diagnostic Codes 152
Complete the Job 158
Antifreeze Drilling Unit 159
Add Antifreeze 159
Reclaim Antifreeze 160
Rinse Equipment 161
Disconnect 161
Stow Tools 161
Service 162
Service Precautions 163
Welding Precaution 163
Washing Precaution 163
Working Under Drilling Unit 164
Recommended Lubricants/Service Key 165
Engine Oil Temperature Chart 166
Approved Coolant 166
Each Use 167
Downhole Tools 167
10 Hour 168
Drilling Unit 168
25 Hour 176
Downhole Tools 176
50 Hour 177
Drilling Unit 178
Downhole Tools 184
100 Hour 185
250 Hour 186
Drilling Unit 186
500 Hour 188
Drilling Unit 188
1000 Hour 192
Drilling Unit 192
2000 Hour 197
Drilling Unit 197
5000 Hour 198
Drilling Unit 198
As Needed 199
Drilling Unit 199
Specifications 210
Support 214
Procedure 214
Resources 214
Publications 214
Ditch Witch Training 214
Warranty 215
Service Record 218

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