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Ditch Witch JT4020 Mach 1All Terrain with Tier 2 Engine Operator’s Manual 054-082
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Ditch Witch JT4020 Mach 1 All Terrain with Tier 2 Engine Operator’s Manual (054-082) is a detailed guide for users, providing essential information on safe operation and maintenance. It ensures proper use of the Ditch Witch JT4020 Mach 1 All Terrain with Tier 2 Engine drilling equipment.
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Description
Ditch Witch JT4020 Mach 1All Terrain with Tier 2 Engine Operator’s Manual 054-082 – PDF DOWNLOAD
FILE DETAILS:
Ditch Witch JT4020 Mach 1All Terrain with Tier 2 Engine Operator’s Manual 054-082 – PDF DOWNLOAD
Language : English
Pages : 219
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Ditch Witch JT4020 Mach 1All Terrain with Tier 2 Engine Operator’s Manual 054-082 – PDF DOWNLOAD
Overview...................................... 2 Serial Number Location.................... 3 Intended Use.............................. 4 Unit Components........................... 4 Operator Orientation...................... 5 About This Manual......................... 5 Bulleted Lists........................ 5 Numbered Lists........................ 5 Foreword...................................... 6 Contents...................................... 8 Safety........................................ 10 Guidelines................................ 11 Safety Alert Classifications.............. 12 Safety Alerts............................. 13 Emergency Procedures...................... 16 Electric Strike Description........... 16 If an Electric Line is Damaged........ 17 If a Gas Line is Damaged.............. 18 If a Fiber Optic Cable is Damaged..... 19 If Machine Catches on Fire............ 19 Controls...................................... 20 Set-Up Console............................ 21 Gauges and Indicators................. 21 Controls.............................. 25 Left Control Console...................... 28 Pipeloading Controls.................. 28 Drilling Controls..................... 31 Operation Controls.................... 34 Right Control Console..................... 36 Gauges and Indicators................. 36 Lights................................ 38 Controls.............................. 41 Anchoring System Console.................. 44 JT/AT System.............................. 46 Seat...................................... 47 Override Box.............................. 48 Battery................................... 50 ESID...................................... 51 Subsite 750 Display....................... 54 Indicators............................ 54 Controls.............................. 57 Operation Overview............................ 60 Planning.................................. 61 Setting Up at Jobsite..................... 61 Drilling.................................. 62 Backreaming............................... 63 Backreaming Tips...................... 63 Leaving Jobsite........................... 63 Storing Equipment......................... 63 Prepare....................................... 64 Gather Information........................ 66 Review Job Plan....................... 66 Notify One-Call Services.............. 66 Examine Pullback Material............. 66 Arrange for Traffic Control........... 66 Plan for Emergency Services........... 66 Inspect Site.............................. 67 Identify Hazards...................... 67 Select Start and End Points........... 68 Classify Jobsite.......................... 69 Inspect Jobsite....................... 69 Select a Classification............... 69 Apply Precautions..................... 70 Plan Bore Path............................ 71 Recommended Bend Limits............... 72 Entry Pitch........................... 74 Minimum Setback....................... 74 Minimum Depth......................... 75 Bore Path Calculator.................. 75 Prepare Jobsite........................... 76 Mark Bore Path........................ 76 Prepare Entry Point................... 76 Check Supplies and Prepare Equipment...... 77 Check Supplies........................ 77 Prepare Equipment..................... 78 Select Drilling Mode.................. 79 Prepare Drilling Unit................. 80 Assemble Accessories.................. 81 Drive......................................... 82 Start Unit................................ 83 Standard Procedure.................... 83 Steer Unit................................ 83 Shut Down Unit............................ 83 Transport..................................... 84 Lift...................................... 85 Haul...................................... 86 Load.................................. 86 Tie Down.............................. 87 Unload................................ 88 Tow....................................... 88 Conduct a Bore................................ 90 Position Equipment........................ 92 Connect Fluid System...................... 92 Start System.............................. 92 Operate Carriage Control.................. 93 Clamp Pipe................................ 94 Assemble Drill String..................... 95 Prepare Beacon Housing................ 95 Attach Transition Sub................. 96 Attach Beacon Housing................. 96 Connect Drill Pipe.................... 97 Drill First Pipe.......................... 98 JT Mode/AT Dirt Mode.................. 98 AT Mode............................... 98 Swab the Hole............................. 99 Enable Automated Pipeloader System........ 99 Add Pipe..................................100 Correct Direction.........................102 Basic Rules...........................102 Procedure.............................103 Drill Head Position...................103 Record Bore Path..........................104 Surface Drill Head........................104 Assemble Backream String..................105 Remove Pipe...............................107 Remove Pullback Device....................109 Check Shuttle Stop Position...............109 Systems and Equipment.........................110 Anchor System.............................112 Select Anchor.........................112 Attach Anchor to Anchor Driver........113 Drive Anchors.........................113 Drive Additional/Side Anchors.........114 Remove Anchors........................114 Electric Strike System....................115 FCC Statement.........................115 Assemble Voltage Detector.............116 Test Strike System....................116 Troubleshoot Strike System............117 Use Electric Strike Simulator.........119 Drilling Fluid............................121 Guidelines............................121 Polymer...............................121 Bentonite.............................122 Mixtures..............................122 Drilling Fluid Requirements...........124 Funnel Viscosity......................125 Tracker Control...........................126 Overview..............................126 Operation.............................126 Downhole Tools............................129 Nozzles...............................129 Bits..................................129 Beacon Housings.......................130 Backreamers...........................131 Backream Fluid Requirements...........132 Hydratong Wrenches........................134 Drill Pipe................................136 Perform Regular Drill Pipe Care.......136 Use Drill Pipe Correctly..............138 Pipe Boxes................................140 Remove/Install Pipe Box...............140 Add/Remove Single Pipe to Pipe Box....142 Cruise Control............................146 Engage................................146 Adjust Settings.......................146 Override..............................147 Disengage.............................147 Resume................................147 Machine Diagnostic Codes..................147 Diagnostic Light......................147 Code Severity Levels..................147 Review Modes..........................148 Diagnostic Code Interpretation........148 Diagnostic Codes......................149 Tier 2 Engine.............................152 Overview..............................152 Diagnostic Codes......................152 Complete the Job..............................158 Antifreeze Drilling Unit..................159 Add Antifreeze........................159 Reclaim Antifreeze....................160 Rinse Equipment...........................161 Disconnect................................161 Stow Tools................................161 Service.......................................162 Service Precautions.......................163 Welding Precaution....................163 Washing Precaution....................163 Working Under Drilling Unit...........164 Recommended Lubricants/Service Key........165 Engine Oil Temperature Chart..........166 Approved Coolant......................166 Each Use..................................167 Downhole Tools........................167 10 Hour...................................168 Drilling Unit.........................168 25 Hour...................................176 Downhole Tools........................176 50 Hour...................................177 Drilling Unit.........................178 Downhole Tools........................184 100 Hour..................................185 250 Hour..................................186 Drilling Unit.........................186 500 Hour..................................188 Drilling Unit.........................188 1000 Hour.................................192 Drilling Unit.........................192 2000 Hour.................................197 Drilling Unit.........................197 5000 Hour.................................198 Drilling Unit.........................198 As Needed.................................199 Drilling Unit.........................199 Specifications................................210 Support.......................................214 Procedure.................................214 Resources.................................214 Publications..........................214 Ditch Witch Training..................214 Warranty......................................215 Service Record................................218
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S.M
