Ditch Witch JT7020 Mach 1 Operator’s Manual – PDF DOWNLOAD

Description

Ditch Witch JT7020 Mach 1 Operator’s Manual – PDF DOWNLOAD

FILE DETAILS:

Ditch Witch JT7020 Mach 1 Operator’s Manual – PDF DOWNLOAD

Language : English
Pages :223
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Ditch Witch JT7020 Mach 1 Operator’s Manual – PDF DOWNLOAD

SERVICE 1
SERIAL NUMBER 1
SUPPORT PROCEDURE 2
RESOURCES 2
Publications 2
Ditch Witch Training Center 2
FOREWORD 3
CONTENTS 5
OVERVIEW 11
CONTROLS 13
SET-UP CONSOLE OVERVIEW 13
SET-UP CONSOLE DESCRIPTIONS 14
LEFT CONTROL CONSOLE DESCRIPTIONS 19
RIGHT CONTROL CONSOLE OVERVIEW 27
RIGHT CONTROL CONSOLE DESCRIPTIONS 28
OVERHEAD CONSOLE OVERVIEW 36
OVERHEAD CONSOLE DESCRIPTIONS 37
SEAT CONTROL DESCRIPTIONS 41
TETHERED CRANE CONTROL OVERVIEW 43
TETHERED CRANE CONTROL DESCRIPTIONS 44
AUXILIARY OUTLETS 47
OVERRIDE BOX CONTROL OVERVIEW 48
OVERRIDE BOX CONTROL DESCRIPTIONS 49
ESID OVERVIEW 5
ESID DESCRIPTIONS 51
SUBSITE 75 DISPLAY OVERVIEW 53
SUBSITE 75 DISPLAY DESCRIPTIONS 54
SAFETY 59
ACCESSORIES 6
Fire Extinguisher 6
Lighting Kit 6
UNDERGROUND HAZARDS 6
EMERGENCY PROCEDURES 61
Electric Strike Description 61
If an Electric Line is Damaged 62
If a Gas Line is Damaged 63
If a Fiber Optic Cable is Damaged 63
If Machine Catches on Fire 63
JOBSITE CLASSIFICATION 64
Inspecting Jobsite 64
Selecting a Classification 65
Applying Precautions 66
SAFETY ALERT CLASSIFICATIONS 68
SAFETY ALERTS 69
CRANE PRECAUTIONS 74
Setup 74
Transportation 74
Operation 75
Maintenance 77
PREPARATION 79
GATHER INFORMATION 79
Job Plan 79
One-Call Services 79
Pullback Material 79
Traffic Control 79
Emergency Services 79
INSPECT SITE 8
Identify Hazards 81
Select Start and End Points 82
PLAN BORE PATH 83
Recommended Bend Limit 84
Entry Pitch 85
Minimum Setback 86
Minimum Depth 87
CHECK SUPPLIES AND PREPARE EQUIPMENT 88
Check Supplies 88
Prepare Equipment 89
PREPARE JOBSITE 9
Mark Bore Path 9
Entry Point 91
RECORD BORE PATH 92
TRANSPORTATION 93
LIFT 93
Procedure 94
TIEDOWN 97
Points 97
Procedure 97
OPERATE TRACK CONTROL 98
HAUL 99
Loading onto Trailer 99
Unloading from Trailer1
TOW11
SETUP13
UNLOAD13
Position Drilling Unit and Frame13
ASSEMBLE ELECTRIC STRIKE SYSTEM14
FCC Statement14
Assemble Voltage Detector15
Test Control Box15
ANCHOR16
ADD/REMOVE PIPE BOX18
ASSEMBLE DRILL HEAD11
ATTACH EZ-CONNECT TO DRILL HEAD111
ATTACH TRANSITION SUB113
CONNECT DRILL PIPE114
Manual Pipeloader Controls114
Automated Pipeloader Control116
CONNECT FLUID SYSTEM118
OPERATION119
OPERATE TRACKER CONTROL MODE12
Overview12
Operation121
OPERATE CARRIAGE CONTROL123
START SYSTEM124
DRILL FIRST PIPE125
ADD PIPE126
Manual Pipeloader Controls126
Automated Pipeloader Control129
OPERATE CRUISE CONTROL132
Engage132
Adjust Thrust or Pullback132
Adjust Rotation132
Override133
Disengage133
Resume133
ADD/REMOVE PIPE BOX134
CORRECT DIRECTION136
SURFACE DRILL HEAD138
ASSEMBLE BACKREAM STRING141
Backreaming Procedure141
Backreaming Tips142
Select Pullback Devices143
Determine Fluid Requirements144
Attach Pullback Devices145
REMOVE PIPE147
Manual Pipeloader Controls147
Automated Pipeloader Control149
REMOVE PULLBACK DEVICE152
ANTIFREEZE DRILLING UNIT154
BREAKDOWN155
REMOVE ANCHORS155
RINSE EQUIPMENT157
DISCONNECT157
STOW TOOLS157
PREPARE DRILLING UNIT TO LOAD157
LUBRICATION159
DRILLING UNIT OVERVIEW16
ENGINE OIL162
Check162
Change162
FRAME163
Water Swivel164
Carriage Rollers164
Thrust Chain Idler164
Rear Wrench165
Stabilizers165
Pipe Auto Luber166
GEARBOXES168
Carriage Rotation Gearbox169
Carriage Travel Planetaries169
Ground Drive Gearbox169
Anchor Driver Gearbox17
Spindle Brake17
HYDRAULIC OIL171
Check172
Change172
Rotation, Thrust, and Drilling Fluid Hydraulic Pumps172
FLUID PUMP173
Fluid Pump173
CRANE ATTACHMENT174
Rotation Bearing174
Rotation Bearing Gear Teeth174
Swing Drive Gearbox175
Boom Extensions175
MAINTENANCE177
OVERVIEW177
GENERAL COMPONENTS178
Inspect Hoses179
Pipeloader179
Pipe Guide Bearings179
Wrench Jaw Inserts179
Batteries18
Belts18
Radiator181
Saver Sub183
Fuel System184
FILTERS185
Fuel Filter186
Fuel Prefilter186
Air Filter187
Muffler187
POWER COMPONENTS188
Thrust Chain188
Track Tension189
DRILLING FLUID PUMP19
Fluid Pump Y-Strainer19
Fluid Pump Liner Wash191
Fluid Pump Ball Valve191
Fluid Pump Rotation Speed191
PIPELOADER CONTROL192
Proximity Switches192
PIPE194
TROUBLESHOOT STRIKE SYSTEM195
USE ELECTRIC STRIKE SIMULATOR198
Current Test198
Voltage Test199
TROUBLESHOOT DRILLING UNIT2
Code Severity Levels2
Review Mode21
Diagnostic Code Interpretation21
Diagnostic Codes22
SPECIFICATIONS25
APPENDIX29
A BEND LIMITS29
B ENTRY PITCH, SETBACK, AND DEPTH212
C DRILLING FLUID REQUIREMENTS213
D NOZZLE FLOW216
WARRANTY219

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