Ditch Witch JT8020 Mach 1 Operator’s Manual 053-1099 PDF

Description

Ditch Witch JT8020 Mach 1 Operator’s Manual 053-1099 – PDF DOWNLOAD

FILE DETAILS:

Ditch Witch JT8020 Mach 1 Operator’s Manual 053-1099 – PDF DOWNLOAD

Language : English
Pages : 233
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Ditch Witch JT8020 Mach 1 Operator’s Manual 053-1099 – PDF DOWNLOAD

Overview 2
Serial Number Location 3
Intended Use 4
Unit Components 4
Operator Orientation 5
About This Manual 5
Bulleted Lists 5
Numbered Lists 5
“Continued” Indicators 5
Foreword 6
Contents 8
Safety 10
Guidelines 11
Safety Alert Classifications 12
Safety Alerts 13
Emergency Procedures 16
Electric Strike Description 16
If an Electric Line is Damaged 17
If a Gas Line is Damaged 18
If a Fiber Optic Cable is Damaged 18
If Machine Catches on Fire 18
Crane Precautions 19
Preparation 19
Transportation 19
Jobsite Setup 19
Operation 20
Maintenance 22
Controls 24
Setup Console 25
Tethered Crane Control 29
Overhead Console 32
Overhead Console 36
Left Control Console 38
Pipeloading Controls 38
Drilling Controls 42
Operation Controls 44
Climate Controls 46
Right Control Console 48
Gauges and Indicators 48
Lights 51
Controls 54
Fluid Pump 57
Seat 59
Override Box 60
Auxiliary Outlets 62
Engine Diagnostic Connector 63
Battery 64
ESID 65
750/752 Display 68
Indicators 68
Controls 71
Operation Overview 74
Planning 75
Setting Up at Jobsite 75
Drilling 76
Backreaming 77
Backreaming Tips 77
Leaving Jobsite 77
Storing Equipment 77
Prepare 78
Gather Information 80
Review Job Plan 80
Notify One-Call Services 80
Examine Pullback Material 80
Arrange for Traffic Control 80
Plan for Emergency Services 80
Inspect Site 81
Identify Hazards 81
Select Start and End Points 82
Classify Jobsite 83
Inspect Jobsite 83
Select a Classification 83
Apply Precautions 84
Plan Bore Path 86
Recommended Bend Limits 87
Entry Pitch 89
Minimum Setback 89
Minimum Depth 90
Bore Path Calculator 90
Prepare Jobsite 91
Mark Bore Path 91
Prepare Entry Point 91
Check Supplies and Prepare Equipment 92
Check Supplies 92
Prepare Equipment 93
Assemble Accessories 94
Drive 96
Start Unit 97
Steer Unit 97
Shut Down Unit 97
Transport 98
Lift 99
Points 99
Procedure 99
Haul 101
Inspect Trailer 101
Hitch Trailer 101
Load 102
Tie Down 103
Unload 104
Unhitch Trailer 104
Tow 105
Conduct a Bore 106
Position Equipment 108
Connect Fluid System 108
Start System 108
Operate Carriage Control 109
Clamp Pipe 110
Assemble Drill String 111
Prepare Beacon Housing 111
Attach Transition Sub 111
Connect Drill Pipe 112
Drill First Pipe 113
Enable Automated Pipeloader System 114
Add Pipe 115
Correct Direction 117
Basic Rules 117
Procedure 117
Drill Head Position 118
Record Bore Path 118
Surface Drill Head 119
Assemble Backream String 120
Remove Pipe 121
Remove Pullback Device 123
Systems and Equipment 124
Crane Attachment 126
Anchor Drilling Unit 126
Remove/Install Pipe Box 129
Troubleshoot Crane System 132
Electric Strike System 135
FCC Statement 135
Assemble Voltage Detector 136
Test Strike System 136
Troubleshoot Strike System 137
Use Electric Strike Simulator 139
Drilling Fluid 141
Guidelines 141
Polymer 141
Bentonite 142
Mixtures 142
Drilling Fluid Requirements 144
Funnel Viscosity 145
Tracker Control 146
Overview 146
Operation 146
Downhole Tools 149
Nozzles 149
Bits 149
Beacon Housings 150
Backreamers 151
Backream Fluid Requirements 152
Hydratong Wrenches 154
Drill Pipe 157
Perform Regular Drill Pipe Care 157
Use Drill Pipe Correctly 159
Cruise Control 161
Engage 161
Adjust Settings 161
Override 162
Disengage 162
Resume 162
Diagnostic Codes 162
Diagnostic Light 162
Code Severity Levels 162
Review Modes 163
Diagnostic Code Interpretation 163
Diagnostic Codes 164
Tier 3 Engine 167
Overview 167
Engine Diagnostic Codes 167
Engine Diagnostic Codes 169
Complete the Job 172
Antifreeze Drilling Unit 173
Rinse Equipment 173
Disconnect 174
Stow Tools 174
Prepare Drilling Unit to Load 174
Service 176
Service Precautions 177
Working Under Drilling Unit 177
Welding 178
Jump Starting 178
Washing 178
Recommended Lubricants/Service Key 179
Engine Oil Selection Chart 180
Approved Coolant 180
4 Hour 181
Drilling Unit 181
10 Hour 182
Drilling Unit 182
Crane 189
25 Hour 191
Drilling Unit 191
50 Hour 192
Drilling Unit 192
Crane 197
100 Hour 198
Drilling Unit 198
Crane 200
500 Hour 201
Drilling Unit 201
1000 Hour 202
Drilling Unit 203
Crane 207
2000 Hour 208
Drilling Unit 208
As Needed 210
Drilling Unit 211
Crane 223
Specifications 224
Support 228
Procedure 228
Resources 228
Publications 228
Ditch Witch Training 228
Warranty 229
Service Record 232

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