Ditch Witch PR100 Operator’s Manual 053-1392 PDF

Description

Ditch Witch PR100 Operator’s Manual  – PDF DOWNLOAD

FILE DETAILS:

Ditch Witch PR100 Operator’s Manual  – PDF DOWNLOAD

Language : English
Pages : 109
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Ditch Witch PR100 Operator’s Manual  – PDF DOWNLOAD

053-1392 1
Overview 2
Serial Number Location 3
Intended Use 4
Equipment Modification 4
Unit Components 5
Operator Orientation 6
About This Manual 6
Bulleted Lists 6
Numbered Lists 6
Foreword 8
Contents 10
Safety 12
Guidelines 13
Safety Alert Classifications 14
Safety Alerts 15
Emergency Procedures 18
Electric Strike Description 18
If an Electric Line is Damaged 19
If a Gas Line is Damaged 20
If a Fiber Optic Cable is Damaged 20
If Machine Catches on Fire 20
PR100 Best Practices 21
Controls 22
Bursting Unit 23
Remote Controller 24
Power Pack 26
Gauges and Indicators 26
Controls 29
Miscellaneous 33
Connector Panel 35
Assisted Makeup Device (AMD) 38
Prepare 40
Gather Information 41
Review Job Plan 41
Notify One-Call Services 41
Examine Pullback Material 41
Arrange for Traffic Control 41
Plan for Emergency Services 41
Inspect Site 42
Identify Hazards 43
Select Installation and Bursting Pit Locations 44
Traffic 44
Space 44
Access 44
Plan Pull Path 45
Prepare Jobsite 45
Mark Pull Path 45
Dig Installation and Bursting Pits 46
Dimensions 46
Requirements 46
Check Supplies and Prepare Equipment 48
Check Supplies 48
Prepare Equipment 49
Fluid Levels 49
Condition and Function 49
Assemble Accessories 49
Fire Extinguisher 49
Transport 50
Lift Points and Procedure 51
Power Pack 51
Bursting Unit 52
Rod Box 52
Extension Cage 53
Tool Kit 53
Tie Down Points and Procedure 54
Power Pack 54
Bursting Unit 55
Rod Box 55
Extension Cage 55
Tool Kit 55
Burst Pipe 56
Prepare Equipment 57
Assisted Makeup Device (AMD) 58
Place end of optional assisted makeup device (AMD) arm into mount on rear of bursting unit Swing AMD away from the bursting unit when not in use 59
PR100 Best Practices 60
Safety Guidelines 60
Setup and Configuration 61
Emergency Stop Procedure 62
Push Rods Using Remote Controller 62
Connect Bursting/Splitting Head 64
Pull New Product 65
Systems and Equipment 68
Bursting String 69
Pilot Rods 69
Bursting/Splitting Heads 70
Identification and Uses 70
Components 70
Extension Cage 71
Tool Kit 71
Accessory Tool Kit: 71
Complete the Job 72
Stow Components 73
Restore Jobsite 73
Stow Tools 73
Service 74
Service Precautions 75
Welding Precaution 75
Washing Precaution 75
Recommended Lubricants/Service Key 76
Engine Oil Temperature Chart 77
Approved Fuel 77
Fuel Sulfur Information 77
Fuel sulfur content should be less than 5000 ppm (0 5%) 77
Approved Coolant 77
Each Use 78
Bursting Unit 78
Lube Rear Clamp Pivot 78
Lube Front Clamp 79
Clean Rod/Pipe Threads 79
Clean Jaw Threads 79
Check Drip Pan 80
10 Hour 81
Power Pack 81
Check Engine Oil Level 81
Drain Fuel/Water Separator 81
Check Engine Coolant Level 82
Check Engine Air Filter Service Indicator 82
Check Hydraulic Fluid Level 83
Check Hydraulic Hoses 83
50 Hour 84
Bursting Unit 84
Lube Push/Pull Cylinder Rear Pins 84
Lube zerks with special MPGM every 50 hours 84
Lube Push/Pull Cylinder Front Pins 84
Lube zerks (3, 4) with MPG every 50 hours 84
Lube Front Clamp Cylinder Pins 85
Lube Rear Clamp Cylinder Pins 85
Power Pack 85
Check Radiator 85
250 Hour 86
Power Pack 86
Inspect Air Intake System 86
500 Hour 87
Power Pack 87
Change Engine Oil and Filter 87
Change Fuel Filter 87
Change Hydraulic Filters 88
1000 Hour 89
Power Pack 89
Change Hydraulic Fluid 89
2000 Hour 90
Power Pack 90
Change Engine Coolant 90
Coolant Fill Procedure 90
As Needed 91
Bursting Unit 91
Repair Jaw Threads 91
Power Pack 99
Change Air Filter 99
Adjust Fan Belt Tension 99
Specifications 100
Bursting Unit 100
Power Pack 101
Support 104
Procedure 104
Resources 104
Publications 104
Ditch Witch Training 104
Warranty 105
Service Record 108

Contact us: [email protected]

S.M