Doosan DL08 Excavator Log Loader Shop Manual – PDF DOWNLOAD
DESCRIPTION:
Doosan DL08 Excavator Log Loader Shop Manual – PDF DOWNLOAD
65.99897-8101
September 2005
FOREWORD:
- This maintenance manual is designed to serve as a reference for DOOSAN’s Infra core (here after DOOSAN’s) customers and distributors who wish to gain basic product knowledge on DOOSAN’s DL08 Diesel engine.
- This economical and high-performance diesel engine (6 cylinders, 4 strokes, in-line, direct injection type) has been so designed and manufactured to be used for industrial purpose. That meets all the requirements such as low noise, fuel economy, high engine speed, and durability.
- To maintain the engine in optimum condition and retain maximum performance for a long time, CORRECT OPERATION and PROPER MAINTENANCE are essential. In this manual, the following symbols are used to indicate the type of service operations to be performed.
- During engine maintenance, please observe following instructions to prevent environmental damage; Take old oil to an old oil disposal point only. Ensure without fail that oil and diesel fuel will not get into the sea or rivers and canals or the ground.
- Treat undiluted anti-corrosion agents, antifreeze agents, filter element and cartridges as special waste. The regulations of the relevant local authorities are to be observed for the disposal of spent coolants and special waste.
- If you have any question or recommendation in connection with this manual, please do not hesitate to contact our head office, dealers or authorized service shops near by your location for any services. For the last, the content of this maintenance instruction may be changed without notice for some quality improvement. Thank you.
Doosan DL08 Excavator Log Loader Shop Manual – PDF DOWNLOAD
CONTENTS
1. Safety Regulations & Specifications …………………………………………………………………………… 1
1 .1. Safety Regulations
1 .2. Engine Specifications
1 .3. Engine Power
1 .4. Engine Performance Curve
1 .5. Engine Assembly
2. Technical Information ………………………………………………………………………………………………. 11
2.1. Engine Model and Serial Number
2.2. Diagnostic Tool (SCAN-200)
2.3. Engine Character
2.4. Diagnosis and Remedy
2.5. Engine Inspection
3. Disassembly and Reassembly of Major Components ……………………………………………….. 43
3.1. Engine Disassembly
3.2. Inspection and Measurement on Major Parts
3.3. Reassembly
3.4. Fuel Injection System
3.5. Electrical System
3.6. Engine Diagnostic
3.7. Operating Condition of the ECU
4. Commissioning and Operation ………………………………………………………………………………. 130
4. 1. Preparations
4.2. Breaking-In
4.3 .. Inspections after Starting
4.4. Operation in Winter Time
4.5. Engine Components Check after Long Time Running
4.6. Maintenance and Care
4.7. Cooling System
4.8. Adjustment of Valve Clearance
4.9. Tightening the Cylinder Head Bolts
5. Maintenance of Major Components ………………………………………………………………………… 144
5.1. Cooling System
5.2. Lubrication System
5.3. Turbo Charger
5.4. Belt
6. Special Tool List ……………………………………………………………………………………………………. 162
• Appendix
• Parts & After service center
• Applications for DOOSAN’s Engine
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PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
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R.D