Drexel R40SL Series SwingMast Service & Parts Maintenance Manual – PDF

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Drexel R40SL Series SwingMast Lift Truck Service & Parts Maintenance Manual_36000-13 – PDF DOWNLOAD

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Drexel R40SL Series SwingMast Lift Truck Service & Parts Maintenance Manual_36000-13 – PDF DOWNLOAD

Language : English
Pages : 116
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Drexel R40SL Series SwingMast Lift Truck Service & Parts Maintenance Manual_36000-13 – PDF DOWNLOAD

Chapter 1 Description and Specifications
1.1 Introduction 1-1
1.2 Description 1-1
1.3 Functorial Description 1-2
1.3.1 Frame 1-2
1.3.2 Power Plant 1-2
1.3.3 Drive Train 1-3
1.3.4 Electrical System 1-3
1.4 Specification, R40SL-CBD 1-4
1.5 Mast Dimensions – R40SL-CBD 1-5
1.6 Warnings and Cautions 1-6
1.6.1 Warnings 1-6
1.6.2 Cautions 1-6
1.7 Operating precautions 1-6
1.8 Tipping Hazards 1-7
1.9 Servicing Precautions 1-8
1.10 Items Furnished 1-9
1.11 ltemsRequired 1-9
1.12 Tools and Test Equipment 1-9
1.13 Preparation for Use 1-9
1.14 Preparation for Reshipment 1-9
1.15 Storage 1-9
Chapter 2 Operation
2.1 operation
2.1.1 Pre-operation checklist 2-5
2.1.2 Adjusting the driver’s seat 2-5
Figure 2-1: Driver’s seat. 2-5
Seat belt. 2-6
Figure 2-2: Belt release button 2-7
2.1.3 Fork adjustment 2-7
Manual fork adjust 2-8
Figure 2-3: Unlocking the forks 2-8
Fork positioner option – automatic 2-8
2.2 driving the truck
2.2.1 Starting diesel engines (CBD) 2-1 o
Figure 2-4: Glow plug light 2-1 0
Cold temperature starts 2-10
2.2.2 Starting LPG or Gas engines 2-10
2.2.3 Practice sessions 2-11
Inching 2-12
2.3 the mast
2.3.1 Practice session 2-13
Figure 2-5: Lift lever icon 2-13
Figure 2-6: Tilt lever icon 2-13
Figure 2-7: Fork level gauge 2-13
Figure 2-8: Pivot lever icon 2-14
Figure 2-9: Shift lever icon 2-14
2.4 handling standard loads
2.4.1 To pick up the load 2-16
Figure 2-10: Aligning the truck to the pallet opening 2-16
Figure 2-11: Pivot the forks 45° 2-17
Figure 2-12: Shifting the forks into the pallet 2-17
Figure 2-13: Pivot the load about 45° 2-18
2.4.2 To deliver a load 2-19
Figure 2-14: Align the load to the rack 2-19
Figure 2-15: Pivot the load 45° 2-20
Figure 2-16: Placing the load into the rack , 2-20
Figure 2-17: Pivot the forks about 45° 2-21
Figure 2-18: Normal driving position 2-21
2.5 side loading (long loads)
2.5.1 To pick up a long load 2•23
Figure 2-19: Aligning the truck to the long load pallet 2-23
Figure 2-20: Shifting the forks into the pallet 2-24
Figure 2-21: Shift and pivot load from the rack 2-25
Figure 2-22: Normal long load driving position 2-25
2.5.2 To deliver a long load 2-26
Figure 2-23: Aiming the load into the opening 2-26
Figure 2-24: Rotating the long load into the rack 2-27
Figure 2-25: Shifting the load into the opening 2-27
For more experienced driver’s , 2-28
Figure 2-26: Backing the load into the slot 2-28
Figure 2-27: Pivoting the load into the opening 2-29
Chapter 3 Preventive Maintenance
3.1 Overview 3-1
3.2 Checking Engine Oil 3-1
3.3 Replacing Engine Oil 3-1
3.4 Air Induction System 3.2
3.4.1 Removing Filter Element 3-2
3.4.2 Servicing the Filter Element 3-3
3.5 Brake Fluid Level Check 3-3
3.6 Engine Cooling System 3.3
3.6.1 Filling the System 3-4
3.6.2 Adjusting Water Pump Drive Belt Tension 3-5
3.6.3 Check Radiator Cap 3-5
3.6.4 Hoses, Clamps, Ducting 3-5
3.6.5 Draining and Flushing the System 3-5
3. 7 Transmission 3-6
3.7.1 Checking Transmission Fluid Level. 3-6
3.7.2 Changing Oil and Filter 3-6
2.7.3 Pressure Checks 3-6
3.8 Checking Power Steering System 3-7
3.9 Electrical System 3-8
3.9.1 Electrical Connections 3-8
3.10 Bolt Connections 3-8
3.11 Checking Hydraulic Oil Level 3-9
3.12 Changing Hydraulic Oil 3-9
3.13 Checking Steer Axle 3-9
3.14 Checking Racking of Pivot Arm 3-10
3.15 Checking Racking of Mast 3-10
3.16 Inspecting Mast 3-10
3.17 Lubricating the Mast 3-11
3.18 Inspecting Mast Chains 3-11
3.19 Tires 3-11
3.20 Drive Axle 3-11
3.20.1 Axle Breather 3-11
3.20.2 Drive Axle Oil Check 3-11
3.20.3 Replacing Lubricating Fluid 3-12
3.21 Capacities 3-12
Chapter 4 Not used – see Chapter 8
Chapter 5 Maintenance
5-1 General Maintenance 5-1
5.1.1 Replacement of Air Filter 5-1
5.2.2 Replacement of Hydraulic Oil Filter 5-2
5.2.3 Replacement of Transmission Fluid Filter 5-2
5.3.4 Replacement of Alternator Belt 5-2
5.3.5 Replacement of Liquid Propane Gas Tank 5-2
5-2 Cab Removal 5-2
5-3 Drive Axle Maintenance , , 5-3
5.3.1 Removal 5-3
5.3.2 Installation 5-4
5.3.3 Disassembly 5-4
5.3.4 Reassembly 5-5
5-4 No-Spin Differential Maintenance 5-6
5.4.1 Disassembly 5-6
5.4.2 Inspection 5~6
5.4.3 Reassembly 5-7
5-5 Engine and Transmission Removal 5-8
5.6 Engine and Transmission Installation 5-10
5.7 Engine Maintenance 5-10
5.8 Transmission Maintenance 5-10
5-9 Steer Axle Maintenance 5-1 O
5.9.1 Removal 5-1 O
5.9.2 Installation , ,., 5-11
5.9.3 Disassembly , • 5-11
5-10 Brake System Maintenance 5-12
5.10.1 Bleeding the Brakes 5-12
5.10.2 Inspection of Brake Lining 5-12
5.10.3 Adjustment of Brake Linkage 5-13
5.10.4 Adjustment of Service Brake 5-13
5.10.5 Adjustment of Parking Brake 5-14
5-11 Battery Maintenance 5-14
5-12 Pivot/Side Shift Maintenance 5-14
5.12.1 RemovalofPivotArm • 5-14
5.12.2 Installation of Pivot Arm 5-15
5.12.3 Adjustment of Side Shift Chain 5-15
5.12.4 Removal of Pivot Cylinder 5-15
5.12.5 Installation of Pivot Cylinder 5-15
5.12.6 Disassembly of Pivot Shaft 5-15
5.12.7 Assembly of Pivot Shaft 5-16
5.12.8 Adjustment of Pivot Arm Racking ,. 5-16
5.12.9 Removal of Side Shift Cylinders 5-17
5.12.10 Installation of Side Shift Cylinders 5-17
5-13 Hydraulic Pump Maintenance 5-18
5.13.1 Removal 5-18
5.13.2 Installation 5-18
5.13.3 Removal of Hydraulic Suction Filter 5-18
5.13.4 Installation of Hydraulic Suction Filter 5-18
5.13.3 Removal of Hydraulic Return Line Filter 5-18
5·14 Power Steering Unit Maintenance 5-19
5.14.1 Removal 5-19
5.14.2 Installation 5-19
5.14.3 Disassembly 5-19
5.14.4 Reassembly 5-21
5-15 Mast Maintenance 5-25
5.15.1 Removal 5-25
5.15.2 Installation 5-26
5.15.3 Racking Adjustment 5-26
5.15.4 Theory of Operation 5-26
5.15.5 Adjustment of Carriage Side Rollers 5-27
5.15.6 Adjustment of Rail Guide Rollers 5-27
5-15 Mast Maintenance – continued
5.15.7 Adjustment of Chain 5-27
5.15.8 Disassembly of Mast 5-27
5.15.9 Disassembly of Primary Cylinder 5-28
5.15.10 Reassembly of Primary Cylinder. 5-28
5.15.11 Disassembly of Secondary Cylinder 5-29
5.15.12 Reassembly of Secondary Cylinder 5-29
5.15.13 Bleeding the Mast Cylinder 5-30
Chapter 6 Troubleshooting
6.1 Introduction 6-1
6.2 Hydraulic System, Pivot and Shift 6-1
6.3 Hydraulic System, Power Steering 6-2
6.4 Hydraulic System, Mast 6-2
6.5 Hydraulic System, Brake System 6-6
5.6 Drive System 6-7
Chapter 7 Mast IPB (illustrated parts breakdown)
Chapter 7 includes a Mast Installation IPB and a Mast Assembly IPB, each having its own Table of
Contents. The Mast Installation lists the parts used to install the mast to the truck (interconnecting
parts); the Mast Assembly is an internal breakdown of the mast assembly.
Chapter 8 Base IPB (illustrated parts breakdown) 6
Chapter 8 includes a parts breakdown of the main body (base unit) of the Drexel Lift Truck, such as
the drive section, hydraulics and electrics, operator’s cab, brakes, steering, etc.
R40SL Serles, Service and Parts Maintenance
Chapter 9 Engine and Transmission IPB (Ulustrated parts breakdown)
Chapter 9 includes a parts breakdown of the following engines and related transmissions used only
on Models R40SL and R60SL (Side Loading) lift trucks:
D Gasoline
□ Clean Burn Diesel (CBD)
□ Liquid Propane Gas (LPG)
Note: Engines and transmissions are used only on Drexel Models R40SL and R60SL (Side Loading) Lift
Trucks.
Chapter 10 Options IPB (illustrated parts breakdown)
Chapter 10 includes a parts breakdown of the most commonly used option features available for all
Drexel lift trucks.
Chapter 10 Appendix, A through Z
These three index tabs contain additional service/repair manuals, in alphabetical order, for the
major components used on the truck, such as Engine and transmission service manuals, hydraulic
pumps and valves, etc.
If information is not provided for a component you wish to service, contact your Landoll service representative.
Information may not be provided due to the sensitive nature of the product, be it safety
or technical requirements, or may not have been available at time of publication

S.S 05/24