Drexel R60SL (LPG) Series Service & Parts Maintenance Manual – PDF

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Drexel R60SL (LPG) Series Service & Parts Maintenance Manual 1411920 – PDF DOWNLOAD

FILE DETAILS:

Drexel R60SL (LPG) Series Service & Parts Maintenance Manual 1411920 – PDF DOWNLOAD

Language : English
Pages : 126
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Drexel R60SL (LPG) Series Service & Parts Maintenance Manual 1411920 – PDF DOWNLOAD

Section 1 Description and Specifications
1 1 Introduction 1-1
1 2 Description 1-1
1 3 Functional Description 1-2
1 3 1 Frame 1-2
1 3 2 Power Plant 1-2
1 3 3 Drive Train 1-2
1 3 4 Electrical System 1-2
1 4 Warnings and Cautions 1-3
1 5 Operating Precautions 1-3
1 6 Tipping Hazards 1-4
1 7 Service Precautions 1-7
1 8 Items Furnished 1-8
1 9 Items Required 1-8
1 10 Tools and Test Equipment 1-8
1 11 Preparation for Use 1-8
1 12 Preparation for Re-shipment 1-8
1 13 Storage 1-8
Table 1-1: General Specifications 1-5
Table 1-2: Dimensions of Standard Masts 1-6
1 14 Available options 1-7
1 14 1 Engine shut-down system 1-7
1 14 2 Fire extinguisher 1-7
1 14 3 Fork positioner – non-side shifting 1-9
1 14 4 Lift interlock switch and indicator 1-9
R60SL (LPG) Serles, Service and Parts Maintenance Manual, pin: 1411920 ~b, 09/03
□ Table of Contents
IPB Contents – continued Page
Section 1 Description and Specifications – continued
1 14 Available options – continued
1 14 5 Lights and alarm 1-10
1 14 6 Low fuel indicator 1-11
1 14 7 Proximity sensor 1-12
1 14 8 Rear view mirror 1-12
1 14 7 Turn and hazard signals 1-12
1 14 8 Windshield wipers 1-13
Section 2 Operating your Truck
2 1 Before you begin 2-5
2 1 1 Pre-operation Check List 2-5
2 1 2 Adjusting the Driver’s Seat 2-5
Seat Belt , 2-7
2 1 3 Tilt Steering Column 2-7
2 1 4 Fork Adjustment : ··· 2-8
2 2 Driving the Truck 2-1 0
2 2 1 Starting Diesel Engines 2-1 0
Cold Temperature Starting 2-10
2 2 2 Starting LPG or GAS engines 2-11
2 2 3 Practice Sessions 2-12
Inching 2-13
2 3 The Mast 2-14
2 3 1 Practice Session 2-14
2 4 Handling Standard Loads 2-17
2 4 1 To Pick Up the Load 2-17
2 4 2 To Deliver a Load 2-20
2 5 Side Loading (Long Loads) 2-23
2 5 1 To Pick Up a Long Load 2-24
2 2 2 To Deliver a Long Load 2-27
Section 3 Preventive Maintenance
3 1 General 3-1
3 2 Visual Checks 3-1
Defective Fasteners 3-1
Welding Defects 3-1
Defective Wires or Connectors 3-1
Worn Hydraulic Lines or Loose Fittings 3-2
Rust or Corrosion 3-2
ii R60SL (LPG) Serles, Service and Parts Maintenance Manual, p/n: 1411920 -b, 09/03
Table of Contents □
IPB Contents – continued Page
Section 3 Preventive Maintenance – continued
3 3 Lubrication Instructions 3-4
3 4 Procedures 3-4
3 4 1 Engine Oil Level Check 3-4
3 4 2 Transmission Fluid Level check 3-2
3 4 3 Hydraulic Oil Level Check 3-5
3 4 4 Engine Oil filter Replacement 3-5
3 4 5 Transmission Fluid Filter Replacement 3-5
3 4 6 Hydraulic Fluid Filter Replacement 3-6
3 4 7 Parking Brake Test 3-6
3 4 8 Parking Brake Adjustment 3-6
3 4 9 Air Filter Check 3-6
3 4 1 D Air Filter Element Replacement 3-7
Table 3-1: Daily Preventive Maintenance Checks 3-2
Table 3-2: Weekly Preventive Maintenance Checks 3-3
3a 5 General update 3-11
3a 5 1 Visual checks 3-11
3a 5 2 Routine checks 3-12 ·
3a 5 3 Towing the truck 3-17
Section 4 Not Used – see Chapter 8
Section 5 Maintenance
5-1 General Maintenance 5-1
5 1 1 Replacement of Alternartor Belt 5-1
5-2 Drive Axle Maintenance 5-1
5 2 1 Removal 5-1
5 2 2 Installation 5-2
5 2 3 Removal and Replacement of Brake Discs 5-2
5 2 4 Disassembly and Assembly of Planetary System 5-2
5 2 5 Adjustment of Bevel Gear Set 5-2
5 2 6 Disassembly of Differential 5-2
5 2 7 Assembly of Differen!ial 5-2
5-3 Removal of Engine and Transmission 5-2
5-4 Installation of Engine and Transmission 5-3
5-5 Engine Maintenance 5-3
5-6 Transmission Maintenance 5-3
R60SL (LPG) Series, Service and Parts Maintenance Manual, pin: 1411920 ~b, 09/03 iii
□ Table of Contents
IPB Contents – continued Page
Section 5 Maintenance – continued
5-7 Steer Axle Maintenance 5-3
5 7 1 Removal of Steer Axle 5-3
5 7 2 Installation of Steer Axle 5-4
5 7 3 Disassembly of Wheel Hub 5-4
5 7 4 Reassembly of Wheel Hub 5-4
5 7 5 Disassembly of Steering Knuckle 5-5
5 7 6 Reassembly of Steering Knuckle 5-5
5 7 7 Removal of Steering Cylinder 5-6
5 7 8 Installation of Steering Cylinder 5-6
5-8 Brake System Maintenance 5-6
5 8 1 Bleeding the Brakes 5-6
5 8 2 Adjustment of Brake Linkage 5-7
5 8 3 Adjustment of Service Brake 5-7
5 8 4 Adjustment of Parking Brake 5-7
5-9 Battery Maintenance 5-7
5-10 Pivot/Side Shift Maintenance 5-8
5 10 1 Removal of Pivot Arm 5-8
5 10 2 Installation of Pivot Arm 5-8
5 10 3 Removal of Pivot Cylinder 5-8
5 10 4 Installation of Pivot Cylinder 5-9
5 10 5 Adjustment of Side Shift Chain 5-9
5 10 6 Removal of Side Shift Cylinder 5-9
5 10 7 Installation of Side Shift Cylinder 5-9
5 10 8 Replacement of Side Shift Bearings 5-9
5-11 Hydraulic Pump Maintenance 5-12
5 11 1 Removal 5-12
5 11 2 Installation 5-12
5-12 Power Steering Unit Maintenance 5-12
5 12 1 Removal 5-12
5 12 2 Installation 5-13
5 12 3 Disassembly 5-13
5 12 4 Reassembly 5-15
5-13 Mast Maintenance 5-19
5 13 1 Removal 5-19
5 13 2 Installation 5-20
5 13 3 Racking Adjustment 5-20
5 13 4 Theory of Operation 5-20
5 13 5 Adjustment of Carriage Side Rollers 5-21
5 13 6 Adjustment of Rail Guide Rollers 5-21
5 13 7 Adjustment of Chain 5-21
iv R60SL (LPG) Series, Service and Parts Maintenance Manual, p/n: 1411920 ~b, 09/03
Table of Contents □
IPB Contents – continued Page
Section 5 Maintenance – continued
5-13 Mast Maintenance – continued
5 13 8 Disassembly of Mast 5-21
5 13 9 Disassembly of Primary Cylinder 5-22
5 13 10 Reassembly of Primary Cylinder 5-22
5 13 11 Disassembly of Secondary Cylinder 5-23
5 13 12 Reassembly of Secondary Cylinder 5-23
5 13 13 Bleeding the Mast Cylinder 5-24
Section 6 Engine and Transmission IPB (illustrated parts breakdown)
Chapter 6 includes a parts breakdown of the following engines and related transmissions used only
on Models R40SL and R60SL (Side Loading) lift trucks:
□ Gasoline
□ Clean Burn Diesel (CBD)
□ Liquid Propane Gas (LPG)
Note: Engines and transmissions are used only on Drexel Models R40SL and R60SL (Side Loading) Lift
Trucks
Section 6a Mast IPB (illustrated parts breakdown)
Section 6a “Mast IPB” (illustrated parts breakdown) includes a Mast Assembly and a Mast
Installation manual, each having its own separate “Table of Contents ”
Section 7 Troubleshooting
7 1 Introduction 7-1
7 2 Hydraulic System, Pivot and Shift 7-1
7 3 Hydraulic System, Power Steering 7-2
7 4 Hydraulic System, Mast 7-2
7 5 Hydraulic System, Brake System 7-6
7 6 Drive System 7-7
RB0SL (LPG) Series, Service and Parts Maintenance Manual, pin
Section 8 Base Unit IPB (illustrated parts breakdown)
Section 8, “Base Unit IPB” (illustrated Parts Breakdown) includes a parts breakdown of the
main body of the Swing Mast® Lift Truck This section includes a separate “Table of Contents ”
Section 9 Options IPB (illustrated parts breakdown)
Section 9, “Options IPB” (illustrated parts breakdown) includes a parts breakdown of the most
commonly used option features ordered on Drexel SwingMast Lift Trucks
Section 10 Appendix, A through Z
vi
These three index tabs contain additional service/repair manuals, in alphabetical order, for the
major components used on the truck, such as engine and transmission repair, hydraulic pumps
and valves, etc
If information is not provided for a component you wish to service, contact your Lando II service representative
Information may not be provided due to the sensitive nature of the product, be it safety
or technical requirements, or may not have been available at time of publication

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