DYNAPAC CA510 Driving & Maintenance Instruction Manual PDF DOWNLOAD

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DYNAPAC CA510 Driving & Maintenance Instruction Manual PDF DOWNLOAD

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DYNAPAC CA510 Driving & Maintenance Instruction Manual PDF DOWNLOAD

Language : English
Pages :105
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

DYNAPAC CA510 Driving & Maintenance Instruction Manual PDF DOWNLOAD

lCA510-CN1EN.pdf 4812313017.pdf
CA510 Driving & Maintenance
Serial number 10000165x0C003365 
Engine Cummins QSB6.7-C170-III

Introduction ……………………………………………………………………………………………………………… 1
Warning symbols…………………………………………………………………………….. 1
Safety information …………………………………………………………………………… 1
General …………………………………………………………………………………………. 1
Safety – General instructions………………………………………………………………………………………. 3
Safety – when operating…………………………………………………………………………………………….. 5
Driving near edges ………………………………………………………………………….. 5
Slopes …………………………………………………………………………………………… 5
Safety (Optional) ………………………………………………………………………………………………………. 7
Air conditioning……………………………………………………………………………….. 7
Special instructions …………………………………………………………………………………………………… 9
Standard lubricants and other recommended oils and fluids …………………. 9
Higher ambient temperatures, above +40°C (104°F)……………………………. 9
Temperatures…………………………………………………………………………………. 9
High pressure cleaning ……………………………………………………………………. 9
Fire fighting ……………………………………………………………………………………. 9
Roll Over Protective Structure (ROPS), ROPS approved cab ……………… 10
Battery handling ……………………………………………………………………………. 10
Jump starting………………………………………………………………………………… 11
Technical specifications – Dimensions ……………………………………………………………………….. 13
Dimensions, side view……………………………………………………………………. 13
Dimensions, top view …………………………………………………………………….. 14
Technical specifications – Weights and volumes …………………………………………………………. 15
Technical specifications – Working capacity ……………………………………………………………….. 17
Technical specifications – General …………………………………………………………………………….. 19
Hydraulic system…………………………………………………………………………… 19
Tightening torque ………………………………………………………………………….. 20
ROPS – bolts ………………………………………………………………………………… 21
Machine plate – Identification ……………………………………………………………………………………. 23
Product identification number on the frame ………………………………………. 23
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Machine plate……………………………………………………………………………….. 23
Explanation of 17PIN serial number…………………………………………………. 24
Engine plates ……………………………………………………………………………….. 24
Machine description- Decals…………………………………………………………………………………….. 25
Location – decals …………………………………………………………………………… 25
Safety decals………………………………………………………………………………… 26
Info decals……………………………………………………………………………………. 28
Machine description – Instruments/Controls………………………………………………………………… 29
Locations – Instruments and controls ……………………………………………….. 29
Function descriptions………………………………………………………………………………….. 30
Controls in the cab ………………………………………………………………………… 32
Function description of instruments and controls in the cab ………………… 33
Machine description – Electrical system……………………………………………………………………… 35
Fuses and relays…………………………………………………………………………… 35
Location, fuses and relays ……………………………………………………………… 35
Fuses ………………………………………………………………………………………….. 36
Main fuses……………………………………………………………………………………. 36
Fuses and relay in cab heater box (Optional) ……………………………………. 37
Fuses in heater box……………………………………………………………………….. 37
Relay in heater box ……………………………………………………………………….. 37
Operation – Starting…………………………………………………………………………………………………. 39
Before starting …………………………………………………………………………………………… 39
Master switch – Switching on…………………………………………………………… 39
Driver seat (Std.) – Adjustment………………………………………………………… 39
Driver seat (Option)- Adjustment……………………………………………………… 40
Instruments and lamps – Checking…………………………………………………… 40
Parking brake – Check……………………………………………………………………. 41
Operator position…………………………………………………………………………… 41
View ……………………………………………………………………………………………. 42
Interlock (Optional)………………………………………………………………………… 42
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Starting …………………………………………………………………………………………………….. 43
Starting the engine………………………………………………………………………… 43
Operation – Driving………………………………………………………………………………………………….. 45
Operating the roller ……………………………………………………………………….. 45
Operation – Vibration……………………………………………………………………………………………….. 47
Amplitude/frequency – Changeover………………………………………………….. 47
Driving on difficult surfaces …………………………………………………………….. 47
Operating – Stopping……………………………………………………………………………………………….. 49
Braking …………………………………………………………………………………………………….. 49
Emergency brake………………………………………………………………………….. 49
Normal braking……………………………………………………………………………… 49
Switching off…………………………………………………………………………………. 50
Parking …………………………………………………………………………………………………….. 50
Chocking the drums ………………………………………………………………………. 50
Master switch ……………………………………………………………………………….. 50
Long-term parking…………………………………………………………………………………………………… 51
Engine…………………………………………………………………………………………. 51
Battery…………………………………………………………………………………………. 51
Air cleaner, exhaust pipe………………………………………………………………… 51
Fuel tank ……………………………………………………………………………………… 51
Hydraulic reservoir ………………………………………………………………………… 51
Steering cylinder, hinges, etc. …………………………………………………………. 52
Tires (All-weather)…………………………………………………………………………. 52
Hoods, tarpaulin……………………………………………………………………………. 52
Miscellaneous ………………………………………………………………………………………………………… 53
Lifting ……………………………………………………………………………………………………….. 53
Locking the articulation ………………………………………………………………….. 53
Lifting the roller……………………………………………………………………………… 53
Unlocking the articulation ……………………………………………………………….. 54
Towing……………………………………………………………………………………………………… 54
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Alternative 1 …………………………………………………………………………………. 54
Short distance towing with the engine running…………………………………… 54
Alternative 2 …………………………………………………………………………………. 55
Towing short distances where the engine is inoperative……………………… 55
Rear axle brake…………………………………………………………………………….. 55
Drum gearbox brake ……………………………………………………………………… 56
Towing the roller……………………………………………………………………………. 57
Roller prepared for transport …………………………………………………………… 57
Operating instructions – Summary …………………………………………………………………………….. 59
Maintenance – Lubricants and symbols ……………………………………………………………………… 61
Maintenance symbols ……………………………………………………………………. 62
Maintenance – Maintenance schedule ……………………………………………………………………….. 63
Service and maintenance points ……………………………………………………… 63
General ……………………………………………………………………………………….. 63
Every 10 hours of operation (Daily)………………………………………………….. 64
After the FIRST 50 hours of operation ……………………………………………… 64
Every 50 hours of operation (Weekly)………………………………………………. 65
Every 250 hours of operation (Every three months) …………………………… 65
Every 500 hours of operation (Every six months) ………………………………. 66
Every 1000 hours of operation (Yearly) ……………………………………………. 66
Every 2000 hours of operation (Every two years) ……………………………… 66
Maintenance – 10h ………………………………………………………………………………………………….. 67
Scrapers – Check, adjustment…………………………………………………………. 67
Scrapers, Pad-drum………………………………………………………………………. 67
Soften scrapers (Optional) ……………………………………………………………… 68
Air circulation – Check ……………………………………………………………………. 68
Coolant level – Check …………………………………………………………………….. 69
Diesel engine Check oil level …………………………………………………………. 69
Fuel tank – Filling…………………………………………………………………………… 70
Hydraulic reservoir – Check fluid level………………………………………………. 70
Brakes – Check……………………………………………………………………………… 71
Maintenance – 50h ………………………………………………………………………………………………….. 73
Air cleaner
Checking – Change the main air filter……………………………………………….. 73
Backup filter – Change……………………………………………………………………. 74
Air cleaner
– Cleaning…………………………………………………………………………………….. 74
Steering joint/steering cylinder – Lubrication ……………………………………… 75
Steering joint – Lubrication ……………………………………………………………… 75
Steering cylinder – Lubrication…………………………………………………………. 76
Tires – Air pressure – Wheel nuts – Tightening …………………………………… 76
Automatic Climate Control (Optional) – Inspection ……………………………… 77
Maintenance – 250h ………………………………………………………………………………………………… 79
Rear axle differential – Check oil level………………………………………………. 79
Rear axle planetary gears – Check oil level……………………………………….. 79
Drum gearbox – Checking the oil level………………………………………………. 80
Drum cartridge – Checking the oil level …………………………………………….. 80
Drum cartridge – Cleaning the vantilation screw…………………………………. 81
Radiator – Check/Cleaning……………………………………………………………… 81
Bolted joints – Checking tightening torque…………………………………………. 82
Rubber elements and fastening screws – Check………………………………… 82
Battery – Check electrolyte level………………………………………………………. 82
Battery cell …………………………………………………………………………………… 83
Air conditioning (Optional)
– Inspection…………………………………………………………………………………… 83
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Radiator – Check/Cleaning ……………………………………………………………… 78
Air conditioning – Compressor belt (Optional) – Inspection …………………… 78
Fuel filter – Changing the fuel filter……………………………………………………. 84
Diesel engine – Oil and Filter change………………………………………………… 84
Diesel belt drive system – Inspection ………………………………………………… 85
Tire – Air pressure – Wheel nuts – Tightening …………………………………….. 85
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Fuel tank – Drainage………………………………………………………………………. 90
Air conditioning (Optional)
Fresh air filter – Change …………………………………………………………………. 91
Rear axle central gear reducer – Oil change……………………………………… 91
Rear axle planetary gear – Oil change ……………………………………………… 92
Maintenance – 2000h ………………………………………………………………………………………………. 95
Hydraulic reservoir – Changing the fluid ……………………………………………. 95
Drum cartridge – Oil change……………………………………………………………. 93
Drum gearbox – Oil change…………………………………………………………….. 93
Controls – Lubrication…………………………………………………………………….. 94
Automatic Climate Control (Optional)
– Overhaul ……………………………………………………………………………………. 96
Drying filter – Check……………………………………………………………………….. 97
Compressor – Check (Optional) ………………………………………………………. 98
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Engine coolant – Replace . ……………………………………………………………… 97
Disposal ………………………………………………………………………………………………………………… 99
Maintenance – 500h ………………………………………………………………………………………………… 87
Bleeder filter – Inspection/Cleaning ………………………………………………….. 87
Fuel pre-filter – Replace …………………………………………………………………. 88
Maintenance – 1000h ………………………………………………………………………………………………. 89
Hydraulic fluid filter – Replacement ………………………………………………….. 89
Steering hitch – Check……………………………………………………………………. 88
Air cleaner – Change the main air filter……………………………………………… 88

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
• Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted

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