DYNAPAC Cold Planer Cold planer PL 500 T PL 500 TD Operation & Maintenance Instruction Manual PDF DOWNLOAD

Description

DYNAPAC Cold Planer Cold planer PL 500 T PL 500 TD Operation & Maintenance Instruction Manual PDF DOWNLOAD

FILE DETAILS:

DYNAPAC Cold Planer Cold planer PL 500 T PL 500 TD Operation & Maintenance Instruction Manual PDF DOWNLOAD

Language : English
Pages :218
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

DYNAPAC Cold Planer Cold planer PL 500 T PL 500 TD Operation & Maintenance Instruction Manual PDF DOWNLOAD

A Correct use and application 1
B Product description 1
1 Application 1
2 Descriptions of assemblies and functions 2
21 Product 3
Construction 3
3 Danger areas 5
4 Safety devices 6
Emergency stop button 6
Horn 6
Headlights, flashers, rotary beacons 7
Moldboard failsafe 7
Battery’s main switch 8
5 Technical data, standard version 9
51 Dimensions 9
52 Allowed angle of rise and slope 11
53 Allowed angle of driving up 11
54 Turning circle 11
55 Weights PL 500 T 12
56 Weights PL 500 TD 12
57 Performance data PL 500 T 13
58 Performance data PL 500 TD 13
59 Engine PL 500 T 14
510 Engine PL 500 TD 14
511 Travel drive 15
512 Hydraulic system 15
513 Water system 15
514 Loading system 15
515 Electrical system 15
6 Identification points and type plates 16
61 Type plate and machine identification number 16
Type plate, machine 17
62 Identification points 18
7 EN standards 21
71 Continuous sound level on the PL 500 T 21
72 Operating conditions during measurement 21
73 Continuous sound level on the PL 500 TD 22
74 Operating conditions during measurement 22
75 Vibration acting on the entire body, hands and arms 23
2
PL500/16SD 2-6 – 0407
C Transport 1
1 Safety regulations for transport 1
2 Fix points 2
3 Transportation on low-bed trailers 3
4 Normal on-road travel 4
5 Loading by crane 5
6 Towing 6
7 Safely parking the vehicle 7
D Operation 1
1 Safety regulations 1
2 Controls 2
21 Operating panel / control units 2
3 Operation of input and display terminal 28
Screen display (01) – Start screen 29
Screen display (02) – engine speed / engine coolant temperature /
fuel tank level hydraulic oil temperature 29
Screen display (03) – Engine oil pressure / battery charge indicator /
time / operating hours counter 30
Screen display (04) – operating hours / status of hydraulic oil filter 31
Screen display (05) – Error memory 32
Screen display (06) – Error codes for engine 33
Screen display – setup – password 34
Screen display – Password incorrect 34
Service level: Setup – Setting time / date 35
4 Engine fault codes 36
Error code screen display: 36
41 Flashing error codes 37
Output of numerical code 37
42 Error codes 38
5 Other controls 45
51 Controls at operator’s control station 45
Setting up the operator’s platform 45
Driver’s seat 47
Protective roof 48
Battery’s main switch 49
Batteries 49
Milling depth indicator 50
Milling edge display 50
Swivel-mounted chassis leg, hydraulic 51
Moldboard failsafe 52
Water scales / slope indicator 53
Pressure gauge Relief pressure for moldboard 53
Direction of travel indicator 54
Working lights / rotary beacons 55
Water system 56
Water connection 57
Steps up to water tank 58
Non-return valve Freewheel on milling drum 58
Vandalism protection 59
3
PL500/16SD 3-6 – 0407
6 Operation 60
61 Preparing for operation 60
Devices and aids 60
Before starting work 60
Checklist for machine operator 61
62 Starting the machine 63
Auxiliary starting (electrical starting aid) 65
Allowing engine to “warm up” 66
Driving the machine 67
7 Milling instructions 68
“Driving” position 68
“Milling” position 68
Zero setting 69
Surface milling 69
Milling on edge of road surface or on offsets 70
Milling at the curb (with deployed chassis leg) 70
Milling at the curb (with chassis leg retracted) 71
Milling without automatic levelling system 73
Ending the milling operation 75
Parking the machine 76
Parking the machine for long periods of time 77
8 Scope for using the small planers 78
Remedying longitudinal and transverse bumps in the road surface 78
Remedying cracks 78
Remedying potholes, frost damage 78
Remedying damage to edges and bumps 79
Producing adjoining edges 79
Producing slots, joints and cable trenches 79
Removing embedded markings 80
Removing road markings 80
Re-establishing surface grip 80
9 Malfunctions 81
91 Travel drive error message 81
92 MOBA-Matic error messages 82
E Set-up and modification 1
1 Special notes on safety 1
2 Milling without upper conveyor / Preparation for transport 2
21 Dismantling the upper conveyor 2
4
PL500/16SD 4-6 – 0407
F Maintenance 1
1 Safety notes 1
2 Liability is rendered null and void if non-genuine spares or wearing
parts or incorrect fuel substances are used 2
3 Maintenance intervals 2
31 Power unit – engine 11
Fuel tank 11
Diesel engine 12
Oil changes 13
Oil filter 14
Fuel filter 15
Air cleaner 17
Radiator 17
Check coolant level / top up coolant /
check concentration of anti-freeze 18
Drive belt 19
Unfastening pump drive 19
32 Hydraulics 20
Hydraulic oil tank 20
Changing the hydraulic oil 21
Suction-return hydraulic filter 22
High-pressure hydraulic filter 23
Hydraulic hoses 23
Pump drive 24
33 Drive wheels, chassis legs 26
Planetary gears 26
34 Milling section 28
Milling drum 28
Dismantle milling drum 28
Milling bits, wearing sleeves, bit boxes 29
SYSTEM C10HD 29
Dismantling the bits 32
Installing the bits 32
Replacing the bit box 33
Belt drive – PL500TD 34
Clutch – PL500TD 35
Milling drum gear box – PL500TD 36
Side boards – PL500T 38
Sliding shoes 38
Side boards – PL500TD 40
Sliding shoes 40
Moldboard / Scraper 42
Milling box screw connections 43
Sliding shoe rubber skirt 44
35 Loading unit 45
Belt tension 45
Steel cables 47
Rubber funnel gasket at transfer point and rubber seals / guides 47
5
PL500/16SD 5-6 – 0407
36 Water system 48
Water tank 48
Water filter 50
Water pump 51
Spray nozzles 51
37 Power supply 52
Batteries 52
38 Other 53
Emergency stop button 53
Chassis leg guide 54
4 Lubricating points 55
Belt tensioner PL 500 TD 55
55
Chassis leg, right 55
Steering system 56
Upper conveyor – swivel console 57
Hydraulic cylinder 58
5 Inspections 59
General visual checks 59
Checks by a specialist 59
6 Cleaning 60
7 Preservation 61
71 Shutdowns for up to 6 months 61
72 Shutdowns lasting from 6 months to 1 year 61
73 Recommissioning the machine 61
8 Lubrication agents and fuel substances 62
81 Hydraulic oil 63
82 Filling volumes 64
9 Electric fuses 65
91 Main fuses (1) (behind the right-hand flap of the engine compartment) 65
92 Fuses and relays in the operating panel 66
Fuses (2) 67
Relays (3) 68
10 Tightening torques 69
11 Maintenance log 70
Notes on how to fill in the maintenance logs properly: 70
111 Assembly, engine, engine systems 71
112 Hydraulic system 72
113 Drive wheels, steering system, brakes 73
114 Milling section 74
115 Water system 75
116 Electrical system 76
117 Other equipment 77

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
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