DYNAPAC Cold Planer PL 1000 RS Operation & Maintenance Manual PDF DOWNLOAD

Description

DYNAPAC Cold Planer PL 1000 RS Operation & Maintenance  Manual PDF DOWNLOAD

FILE DETAILS:

DYNAPAC Cold Planer PL 1000 RS Operation & Maintenance  Manual PDF DOWNLOAD

Language : English
Pages :230
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

DYNAPAC Cold Planer PL 1000 RS Operation & Maintenance  Manual PDF DOWNLOAD

A Intended usage 1
B Vehicle description 1
1 Description of usage 1
2 Descriptions of assemblies and functions 2
21 Vehicle 3
Assembly 3
3 Safety devices 5
Emergency-stop button 5
Horn 5
Headlights, flashers, rotary beacons 6
Retaining hook, moldboard 6
Limit switch on upper conveyor 7
4 Technical data, standard version 8
41 Dimensions 8
42 Weights 9
43 Performance data 9
44 Engine 10
45 Travel drive 10
46 Hydraulic system 10
47 Water system 11
48 Loading system11
49 Electrical system 11
5 Identification points and type plates 12
51 Type plate and vehicle identification number 12
Type plate, machine 13
52 Identification points 14
6 European standards 17
61 Permanent sound-pressure level 17
62 Operating conditions during the measurements 17
63 Arrangement of measuring points 17
64 Vibration acting on the entire body 18
65 Vibration acting on the hand-arm 18
66 Electromagnetic compatibility (EMC) 18
C Transport 1
1 Safety regulations for transport 1
2 Fix points 2
3 Transport on trailers 3
4 Normal on-road travel 4
5 Loading by crane 5
6 Towing procedure 6
7 Secure before parking up 7
2
PL1000RS_GBIVZfm 2-6 – 0407
D Operation 1
1 Safety regulations 1
2 Controls 2
21 Control panel 2
3 Other controls 32
31 Controls at operator’s control station 32
Driver’s seat 32
Weather protecting sun roof 33
Side roof 33
Weather-protecting sun roof, hydraulic (O) 34
Battery’s main switch 35
Batteries 35
Milling depth display 36
Swivel-mounted chassis leg 37
Swivel-mounted chassis leg, hydraulic (o) 37
Retaining hook, moldboard 38
Water scales / inclination indicator 39
Throttle valve, levelling unit 40
Load relief of moldboard 40
Direction of travel indicator 41
Working lights / rotary beacons 42
Non-return valves for water spraying / drain valve on water tank 43
Setting valve for water pressure (water spraying) 44
Steps up to water tank 44
Chocks 45
Vandalism protection 46
4 Levelling unit 47
41 MOBA-matic type 47
5 Operating the MOBA-matic 48
6 Operating the MOBA-matic 50
61 Liquid crystal display (M1) 54
Activation message 54
Sensor message 55
Changeover between height sensor and lateral slope 55
LED display 56
62 Actual value indicator (O) 57
Connection: 59
Connection of MOBA-matic, actual value indicator and sensors 61
Button usage and possible button combinations on the digital
controller during milling 63
automatic mode – „AUTO“ function lamp on 63
63 Basic settings 66
64 Calibration to zero 67
Initial situation for calibration to zero 67
Other tasks 67
Calibration to zero for cable tension and Digi-Sonic sensors
when sensing the ground via the side boards 68
65 Actual value calibration 69
Digi-Slope sensor (lateral slope sensor) 69
Initial situation for actual value calibration 69
Other tasks 69
Height sensors (to correct the actual value to the value displayed) 71
3
PL1000RS_GBIVZfm 3-6 – 0407
7 Operation 72
71 Preparing for operation 72
Devices and aids 72
Before starting work 72
Checklist for machine operator 73
72 Starting the machine 74
Auxiliary starting (electrical starting aid) 76
76
Allowing engine to „warm up“ 77
Driving the machine 78
8 Milling instructions 79
„Driving“ position 79
„Milling“ position 79
Zero setting 80
Surface milling 80
Milling at the edge of the lane or at steps 81
Milling at the curb (with deployed chassis leg) 81
Milling at the curb (with chassis leg swivelled in) 82
Planing without automatic levelling device 84
81 Operating the Moba-matic during milling 86
Initial situation for operation 86
82 Other tasks for adopting the initial position for milling: 87
Milling with height sensors 87
Milling with height sensors together with the transverse slope sensor 91
Ending the milling procedure 93
Parking the machine 94
Parking the machine for long periods of time 95
9 Scope for using the small planers 96
Remedying longitudinal and transverse bumps in the road surface 96
Remedying cracks 96
Remedying potholes, frost damage 96
Remedying damage to edges and bumps 97
Producing adjoining edges 97
Producing slots, joints and cable trenches 97
Removing embedded markings 98
Removing road markings 98
Re-establishing surface grip 98
10 Malfunctions 99
101 Error code query for engine 99
Output of the numerical code 99
Error codes 101
102 Error messages for anti-slip control 109
103 Error message from travel drive 110
104 MOBA-Matic error messages 111
E Set-up and modification 1
1 Special safety instructions 1
2 Planing without upper conveyor / Preparation for transport 2
21 Dismantling the upper conveyor 2
4
PL1000RS_GBIVZfm 4-6 – 0407
F Maintenance 1
1 Safety regulations for maintenance 1
2 Liability is rendered null and void if non-genuine spares or wearing
parts or incorrect fuel substances are used 2
3 Maintenance intervals 2
31 Power unit – engine 9
Fuel tank 9
Diesel engine 10
Oil changes 11
Oil filter 11
Fuel filter 12
Draining water from the fuel filter 12
Bleed fuel system 13
Air cleaner 14
Radiator 14
Radiator 15
Drive belt 16
32 Hydraulics 17
Hydraulic oil tank 17
Changing the hydraulic oil 18
Suction-return hydraulic filter 19
Hydraulic hoses 19
Pump-pedestal 20
33 Drive wheels, chassis legs 21
Planetary gears 21
34 Milling section 23
Milling drum 23
Dismantling milling drum 23
Bits, wearing sleeves, bit blocks 25
SYSTEM KPF201 (o) 25
SYSTEM KPF301 (o) 26
Dismantling the bits 29
Installing the bits 29
Dismantling the wearing sleeves 30
30
Fitting the wearing sleeves 32
Replacing the bit box 33
Belt drive 34
Clutch 35
Angular gear 36
Milling drum gearbox 38
Side boards 40
Sliding shoes 40
Support plates 41
Moldboard / Scraper 42

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