DYNAPAC Cold Planer PL 500 PL 20S Operation & Maintenance Manual PDF DOWNLOAD

Description

DYNAPAC Cold Planer PL 500 PL 20S Operation & Maintenance Manual PDF DOWNLOAD

FILE DETAILS:

DYNAPAC Cold Planer PL 500 PL 20S Operation & Maintenance Manual PDF DOWNLOAD

Language : English
Pages :234
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

DYNAPAC Cold Planer PL 500 PL 20S Operation & Maintenance Manual PDF DOWNLOAD

A Correct use and application 1
B Vehicle description 1
1 Application 1
2 Descriptions of assemblies and functions 2
21 Vehicle 3
Construction 3
3 Safety devices 5
Emergency-stop button 5
Horn 5
Headlights, flashers, rotary beacons 6
Retaining hook, moldboard 6
Limit switch on upper conveyor 7
4 Technical data, standard version 8
41 Dimensions 8
42 Weights 10
43 Performance data 10
44 Engine 11
45 Travel drive 11
46 Hydraulic system 11
47 Water system 12
48 Loading system12
49 Electrical system 12
5 Identification points and type plates 13
51 Type plate and vehicle identification number 13
Type plate, machine 14
52 Identification points 15
6 EN standards 18
61 Continuous sound pressure level 18
62 Operating conditions during measurement 18
63 Arrangement of measuring points 18
64 Vibration acting on the entire body 19
65 Vibrations acting on hands and arms 19
66 Electromagnetic compatibility (EMC) 19
C Transport 1
1 Safety regulations for transport 1
2 Fix points 2
3 Transportation on low-bed trailers 3
4 Normal on-road travel 4
5 Loading by crane 5
6 Towing 6
7 Safely parking the vehicle 7
2
PL500/16SGB 2-6 – 0605
D Operation 1
1 Safety regulations 1
2 Controls 2
21 Operating panel 2
Sockets and interfaces on the operating panel 32
3 Other controls 34
31 Controls at operator’s control station 34
Setting up the control panel 34
Driver’s seat 35
Weather protecting sun roof 36
Side roof 36
Weather-protecting sun roof, hydraulic (O) 37
Battery’s main switch 38
Batteries 38
Milling depth indicator 39
Swivel-mounted chassis leg 40
Swivel-mounted chassis leg, hydraulic (O) 41
Retaining hook, moldboard 42
Water scales / inclination indicator 43
Pressure gauge
Relief pressure for moldboard 43
Loading on sliding shoe 44
Throttle valve, levelling unit 45
Direction of travel indicator 46
Working lights / rotary beacons 47
Water system 48
Steps up to water tank 49
Chocks 49
Non-return valve
Freewheel on milling drum 49
Vandalism protection 50
4 Levelling unit 51
41 MOBA-matic type 51
5 Operating the MOBA-matic 52
6 Operating the MOBA-matic 54
61 Liquid crystal display (M1) 58
Activation message 58
Sensor message 59
Changeover between height sensor and lateral slope 59
LED display 60
62 Actual value indicator (O) 61
Connection: 63
Connection of MOBA-matic, actual value indicator and sensors 65
Button usage and possible button combinations
on the digital controller during milling 67
63 Basic settings 70
64 Calibration to zero 71
Initial situation for calibration to zero 71
Other tasks 71
Calibration to zero for cable tension and Digi-Sonic sensors
when sensing the ground via the side boards 72
3
PL500/16SGB 3-6 – 0605
65 Actual value calibration 73
Digi-Slope sensor (lateral slope sensor) 73
Initial situation for actual value calibration 73
Other tasks 73
Height sensors (to correct the actual value to the value displayed) 75
7 Operation 76
71 Preparing for operation 76
Devices and aids 76
Before starting work 76
Checklist for machine operator 77
72 Starting the machine 79
Auxiliary starting (electrical starting aid) 81
81
Allowing engine to „warm up“ 82
Driving the machine 83
8 Milling instructions 84
„Driving“ position 84
„Milling“ position 84
Zero setting 85
Surface milling 85
Milling on edge of road surface or on offsets 86
Milling at the curb (with deployed chassis leg) 86
Milling at the curb (with chassis leg retracted) 87
Milling without automatic levelling device 89
81 Operating the Moba-matic during milling 91
Initial situation for operation 91
82 Other tasks for adopting the initial position for milling: 92
Milling with height sensors 92
Milling with height sensors together with the transverse slope sensor 96
Ending the milling operation 98
Parking the machine 99
Parking the machine for long periods of time 100
9 Scope for using the small planers 101
Remedying longitudinal and transverse bumps in the road surface 101
Remedying cracks 101
Remedying potholes, frost damage 101
Remedying damage to edges and bumps 102
Producing adjoining edges 102
Producing slots, joints and cable trenches 102
Removing embedded markings 103
Removing road markings 103
Re-establishing surface grip 103
10 Malfunctions 104
101 Error code retrieval for engine 104
Output of numerical code 104
Error codes 106
102 Error messages for anti-slip control 114
103 Travel drive error message 115
104 MOBA-Matic error messages 116
4
PL500/16SGB 4-6 – 0605
E Set-up and modification 1
1 Special notes on safety 1
2 Planing without upper conveyor / Preparation for transport 2
21 Dismantling the upper conveyor 2
F Maintenance 1
1 Notes regarding safety 1
2 Liability is rendered null and void if non-genuine spares or wearing
parts or incorrect fuel substances are used 2
3 Maintenance intervals 2
31 Power unit – engine 9
Fuel tank 9
Diesel engine 10
Oil changes 11
Oil filter 11
Fuel filter 12
Water drain point in fuel filter 12
Bleeding the fuel system 13
Air cleaner 14
Radiator 14
Radiator 15
Drive belt 16
32 Hydraulics 17
Hydraulic oil tank 17
Changing the hydraulic oil 18
Suction-return hydraulic filter 19
Hydraulic hoses 19
33 Drive wheels, chassis legs 20
Planetary gears 20
34 Milling section 22
Milling drum 22
Dismantling milling drum 22
Milling bits, wearing sleeves, bit boxes 24
SYSTEM KPF201 (o) 24
SYSTEM C10, C10HD (o) 25
Dismantling the bits 28
Installing the bits 28
Dismantling the wearing sleeves 29
Fitting the wearing sleeves 30
Replacing the bit box 31
Belt drive 32
Clutch 33
Angle drive 34
Milling drum gear box 36
Side boards 38
Sliding shoes 38
Support plates 39
Moldboard / Scraper 40
Milling box screw connections 41
5
PL500/16SGB 5-6 – 0605
35 Loading unit 42
Belt tension 42
Steel cables 44
Rubber funnel gasket at transfer point and rubber seals / guides 44
36 Water system 45
Water tank 45
Remove water tank 46
Water filter 47
Spray nozzles 48
37 Power supply 49
Batteries 49
38 Other 50
Emergency-stop button 50
Limit switch on upper conveyor 50
Chassis leg guide 51
4 Lubricating points 52
Chassis leg, right 52
Steering 52
Belt tightener 53
Upper conveyor – swivel console 54
Hydraulic cylinder 55
5 Inspections 56
General visual checks 56
Checks by a specialist 56
6 Lubrication agents and fuel substances 57
61 Hydraulic oil 58
62 Filling volumes 59
7 Electric fuses 60
71 Main fuses (1) (behind the right-hand flap of the engine compartment) 60
72 Fuses and relays in the control panel 61
Fuses (2) 62
Relays (3) 63
8 Tightening torques 64
9 Maintenance log 65
Notes on how to fill in the maintenance logs properly: 65
91 Assembly, engine, engine systems 66
92 Hydraulic system 67
93 Drive wheels, steering system, brakes 68
94 Milling section 69
95 Water system 70
96 Electrical system 71
97 Other equipment 72

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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