DYNAPAC Cold Planer PL 500 PL 20S Operation & Maintenance Manual PDF DOWNLOAD

Description

DYNAPAC Cold Planer PL 500 PL 20S Operation & Maintenance Manual PDF DOWNLOAD

FILE DETAILS:

DYNAPAC Cold Planer PL 500 PL 20S Operation & Maintenance Manual PDF DOWNLOAD

Language : English
Pages :220
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

DYNAPAC Cold Planer PL 500 PL 20S Operation & Maintenance Manual PDF DOWNLOAD

A Intended usage 1
B Vehicle description 1
1 Description of usage 1
2 Descriptions of assemblies and functions 2
21 Vehicle 3
Assembly 3
3 Safety devices 5
Emergency-stop button 5
Horn 5
Headlights, flashers, rotary beacons 6
Retaining hook, moldboard 6
Limit switch on upper conveyor 7
4 Technical data, standard version 8
41 Dimensions 8
42 Weights 10
43 Performance data 10
44 Engine 11
45 Travel drive 11
46 Hydraulic system 11
47 Water system 12
48 Loading system12
49 Electrical system 12
5 Identification points and type plates 13
51 Type plate and vehicle identification number 13
Type plate, machine 14
52 Identification points 15
6 European standards 18
61 Permanent sound-pressure level 18
62 Operating conditions during the measurements 18
63 Arrangement of measuring points 18
64 Vibration acting on the entire body 19
65 Vibration acting on the hand-arm 19
66 Electromagnetic compatibility (EMC) 19
C Transport 1
1 Safety regulations for transport 1
2 Fix points 2
3 Transport on trailers 3
4 Normal on-road travel 4
5 Loading by crane 5
6 Towing procedure 6
7 Secure before parking up 7
I 2
PL500_20S_GBIVZfm 2-6 – 0905
D Operation 1
1 Safety regulations 1
2 Controls 2
21 Control panel 2
3 Other controls 26
31 Controls at operator’s control station 26
Driver’s seat 26
Weather protecting sun roof 27
Side roof 27
Weather-protecting sun roof, hydraulic (O) 28
Battery’s main switch 29
Batteries 29
Milling depth display 30
Swivel-mounted chassis leg, hydraulic 31
Retaining hook, moldboard 32
Water scales / inclination indicator 33
Throttle valve, levelling unit 34
Load relief of moldboard 34
Direction of travel indicator 35
Working lights / rotary beacons 36
Non-return valves for water spraying / drain valve on water tank 37
Steps up to water tank 38
Chocks 38
Vandalism protection 39
4 Levelling unit 40
41 MOBA-matic type 40
5 Operating the MOBA-matic 41
6 Operating the MOBA-matic 43
61 Liquid crystal display (1) 47
Activation message 47
Sensor message 48
Changeover between height sensor and lateral slope 48
LED display 49
62 Actual value indicator (O) 50
Connection: 52
Connection of MOBA-matic, actual value indicator and sensors 54
Button usage and possible button combinations on the digital
controller during milling 56
automatic mode – “AUTO” function lamp on 56
63 Basic settings 59
64 Calibration to zero 60
Initial situation for calibration to zero 60
Other tasks 60
Calibration to zero for cable tension and Digi-Sonic sensors
when sensing the ground via the side boards 61
I 3
PL500_20S_GBIVZfmI 3-6 – 0905
65 Actual value calibration 62
Digi-Slope sensor (lateral slope sensor) 62
Initial situation for actual value calibration 62
Other tasks 62
Height sensors (to correct the actual value to the value displayed) 64
7 Operation 65
71 Preparing for operation 65
Devices and aids 65
Before starting work 65
Checklist for machine operator 66
72 Starting the machine 68
Auxiliary starting (electrical starting aid) 70
70
Allowing engine to “warm up” 71
Driving the machine 72
8 Milling instructions 73
“Driving” position 73
“Milling” position 73
Zero setting 74
Surface milling 74
Planing on road surface wheel or on offsets 75
Milling at the curb (with deployed chassis leg) 75
Milling at the curb (with chassis leg swivelled in) 76
Planing without automatic levelling device 78
81 Operating the Moba-matic during milling 80
Initial situation for operation 80
82 Other tasks for adopting the initial position for milling: 81
Milling with height sensors 81
Milling with height sensors together with the transverse slope sensor 84
Ending the milling procedure 86
Parking the machine 87
Parking the machine for long periods of time 88
9 Scope for using the small planers 89
Remedying longitudinal and transverse bumps in the road surface 89
Remedying cracks 89
Remedying potholes, frost damage 89
Remedying damage to edges and bumps 90
Producing adjoining edges 90
Producing slots, joints and cable trenches 90
Removing embedded markings 91
Removing road markings 91
Re-establishing surface grip 91
10 Malfunctions 92
101 Error code query for engine 92
Output of the numerical code 92
Error codes 94
102 Error messages for anti-slip control 102
103 Error message from travel drive 103
104 MOBA-Matic error messages 104
I 4
PL500_20S_GBIVZfm 4-6 – 0905
E Set-up and modification 1
1 Special safety instructions 1
2 Planing without upper conveyor / Preparation for transport 2
21 Dismantling the upper conveyor 2
F Maintenance 1
1 Safety regulations for maintenance 1
2 Liability is rendered null and void if non-genuine spares or wearing
parts or incorrect fuel substances are used 2
3 Maintenance intervals 2
31 Power unit – engine 9
Fuel tank 9
Diesel engine 10
Oil changes 11
Oil filter 11
Fuel filter 12
Draining water from the fuel filter 12
Bleed fuel system 13
Air cleaner 14
Radiator 14
Radiator 15
Drive belt 16
Valve clearance 16
32 Hydraulics 17
Hydraulic oil tank 17
Changing the hydraulic oil 18
Suction-return hydraulic filter 19
Hydraulic hoses 19
33 Drive wheels, chassis legs 20
Planetary gears 20
34 Milling section 22
Milling drum 22
Dismantling milling drum 22
Bits, wearing sleeves, bit blocks 24
SYSTEM KPF201 (o) 24
SYSTEM C10 (o) 25
Dismantling the bits 28
Installing the bits 28
Dismantling the wearing sleeves 29
Fitting the wearing sleeves 29
Replace bit block 30
Belt drive 31
Clutch 32
Angular gear 33
Milling drum gearbox 35
Side boards 37
Sliding shoes 37
Support plates 38
Moldboard / Scraper 39

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