DYNAPAC Cold Planer PL 600S Operation & Maintenance Manual PDF DOWNLOAD

Description

DYNAPAC Cold Planer PL 600S Operation & Maintenance Manual PDF DOWNLOAD

FILE DETAILS:

DYNAPAC Cold Planer PL 600S Operation & Maintenance Manual PDF DOWNLOAD

Language : English
Pages :218
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

DYNAPAC Cold Planer PL 600S Operation & Maintenance Manual PDF DOWNLOAD

A Intended usage 1
B Vehicle description 1
1 Description of usage 1
2 Descriptions of assemblies and functions 2
21 Vehicle 3
Assembly 3
3 Safety devices 5
Emergency-stop button 5
Horn 5
Headlights, flashers, rotary beacons 6
Retaining hook, moldboard 6
Limit switch on upper conveyor 7
4 Technical data, standard version 8
41 Dimensions 8
42 Weights 9
43 Performance data 9
44 Engine 10
45 Travel drive 10
46 Hydraulic system 10
47 Water system 11
48 Loading system11
49 Electrical system 11
5 Identification points and type plates 12
51 Type plate and vehicle identification number 12
Type plate, machine 13
52 Identification points 14
6 European standards 17
61 Permanent sound-pressure level 17
62 Operating conditions during the measurements 17
63 Arrangement of measuring points 17
64 Vibration acting on the entire body 18
65 Vibration acting on the hand-arm 18
66 Electromagnetic compatibility (EMC) 18
C Transport 1
1 Safety regulations for transport 1
2 Fix points 2
3 Transport on trailers 3
4 Normal on-road travel 4
5 Loading by crane 5
6 Towing procedure 6
7 Secure before parking up 7
I 2
PL600SGBIVZfm 2-6 – 0103
D Operation 1
1 Safety regulations 1
2 Controls 2
21 Control panel 2
3 Other controls 30
31 Controls at operator’s control station 30
Driver’s seat 30
Weather protecting sun roof 31
Side roof 31
Battery’s main switch 32
Batteries 32
Milling depth display 33
Swivel-mounted chassis leg 34
Retaining hook, moldboard 35
Water scales / inclination indicator 36
Throttle valve, levelling unit 37
Load relief of moldboard 37
Direction of travel indicator 38
Working lights / rotary beacons 39
Non-return valves for water spraying / drain valve on water tank 40
Setting valve for water pressure (water spraying) 41
Steps up to water tank 41
Chocks 42
Vandalism protection 42
4 Levelling unit 43
41 MOBA-matic type 43
5 Operating the MOBA-matic 44
6 Operating the MOBA-matic 46
61 Liquid crystal display (1) 50
Activation message 50
Sensor message 51
Changeover between height sensor and lateral slope 51
LED display 52
62 Actual value indicator (O) 53
Connection: 55
Connection of MOBA-matic, actual value indicator and sensors 57
Button usage and possible button combinations on the digital
controller during milling 59
automatic mode – “AUTO” function lamp on 59
63 Basic settings 62
64 Calibration to zero 63
Initial situation for calibration to zero 63
Other tasks 63
Calibration to zero for cable tension and Digi-Sonic sensors
when sensing the ground via the side boards 64
I 3
PL600SGBIVZfmI 3-6 – 0103
65 Actual value calibration 65
Digi-Slope sensor (lateral slope sensor) 65
Initial situation for actual value calibration 65
Other tasks 65
Height sensors (to correct the actual value to the value displayed) 67
7 Operation 68
71 Preparing for operation 68
Devices and aids 68
Before starting work 68
Checklist for machine operator 69
72 Starting the machine 70
Auxiliary starting (electrical starting aid) 72
Allowing engine to “warm up” 73
Driving the machine 74
8 Milling instructions 75
“Driving” position 75
“Milling” position 75
Zero setting 76
Surface milling 76
Planing on road surface wheel or on offsets 77
Milling at the curb (with chassis leg swivelled in) 77
Milling at the curb (with deployed chassis leg) 78
Planing without automatic levelling device 80
81 Operating the Moba-matic during milling 82
Initial situation for operation 82
82 Other tasks for adopting the initial position for milling: 83
Milling with height sensors 83
Milling with height sensors together with the transverse slope sensor 85
Ending the milling procedure 86
Parking the machine 87
Parking the machine for long periods of time 88
9 Scope for using the small planers 89
Remedying longitudinal and transverse bumps in the road surface 89
Remedying cracks 89
Remedying potholes, frost damage 89
Remedying damage to edges and bumps 90
Producing adjoining edges 90
Producing slots, joints and cable trenches 90
Removing embedded markings 91
Removing road markings 91
Re-establishing surface grip 91
10 Malfunctions 92
101 Error code query for engine 92
Output of the numerical code 92
Error codes 94
102 Error messages for anti-slip control 102
103 Error message from travel drive 103
104 MOBA-Matic error messages 104
E Set-up and modification 1
1 Special safety instructions 1
2 Planing without upper conveyor / Preparation for transport 2
21 Dismantling the upper conveyor 2
I 4
PL600SGBIVZfm 4-6 – 0103
F Maintenance 1
1 Safety regulations for maintenance 1
2 Liability is rendered null and void if non-genuine spares or wearing
parts or incorrect fuel substances are used 2
3 Maintenance intervals 2
31 Power unit – engine 8
Fuel tank 8
Diesel engine 9
Oil changes 10
Oil filter 10
Fuel filter 11
Draining water from the fuel filter 11
Bleed fuel system 12
Air cleaner 13
Radiator 13
Radiator 14
Drive belt 15
Valve clearance 15
32 Hydraulics 16
Hydraulic oil tank 16
Changing the hydraulic oil 17
Suction-return hydraulic filter 18
Hydraulic hoses 18
Pump-pedestal 19
33 Drive wheels, chassis legs 20
Planetary gears 20
34 Milling section 22
Milling drum 22
Dismantling milling drum 22
Bits, wearing sleeves, bit blocks 23
SYSTEM KPF201 (o) 23
SYSTEM KPF301 (o) 24
Dismantling the bits 27
Installing the bits 27
Dismantling the wearing sleeves 28
28
Fitting the wearing sleeves 30
Replacing the bit box 31
Belt drive 32
Clutch 33
Milling drum gearbox 34
Side boards 36
Sliding shoes 36
Support plates 37
Moldboard / Scraper 38
Rubber gaskets 39
I 5
PL600SGBIVZfmI 5-6 – 0103
35 Loading unit 40
Belt tension 40
Steel cables 42
Rubber funnel gasket at transfer point and rubber seals / guides 42
36 Water system 43
Water tank 43
Remove water tank 44
Water filter 45
Spray nozzles 46
37 Power supply 47
Batteries 47
38 Other 48
Emergency-stop button 48
Limit switch on upper conveyor 48
Chassis leg guide 49
4 Lubricating points 50
Chassis leg, right side 50
Steering system 50
Belt tensioner 51
Hydraulic cylinder 52
5 Inspections 53
General visual inspection 53
Inspection by a specialist 53
6 Lubrication agents and fuel substances 54
61 Hydraulic oil 55
62 Filling volumes 56
7 Electrical fuses 57
71 Main fuses (1) (behind the right-hand flap of the engine compartment) 57
72 Fuses on the operating panel 58
73 Fuses in the operating panel 60
8 Tightening torques 61
9 Maintenance log 62
Notes on how to fill in the maintenance logs properly: 62
91 Assembly, engine, engine systems 63
92 Hydraulic system 64
93 Drive wheels, steering system, brakes 65
94 Milling section 66
95 Water system 67
96 Electrical system 68
97 Other equipment 69

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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