DYNAPAC Compact Planer PL1000 Operating & Maintenance Instruction Manual PDF DOWNLOAD

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DYNAPAC Compact Planer PL1000 Operating & Maintenance Instruction Manual PDF DOWNLOAD

FILE DETAILS:

DYNAPAC Compact Planer PL1000 Operating & Maintenance Instruction Manual PDF DOWNLOAD

Language : English
Pages :169
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

DYNAPAC Compact Planer PL1000 Operating & Maintenance Instruction Manual PDF DOWNLOAD

Operating & Maintenance
4812273398.pdf
Compact planer PL1000
Diesel engine Deutz TCD2012 L06 2V
Serial number 10000904x0C003152

Introduction 1
Warning symbols 2
Intended use 1
General 2
CE marking and Declaration of conformity 2
Safety – General instructions 3
Safety – when operating 5
Risk zones on the machine 5
Slopes (Tip over risk) 6
Safety (Optional) 7
Conveyor (option) 7
Hydraulic chassis leg (option) 8
Roof (option) 8
Special instructions 9
Standard lubricants and other recommended oils and fluids 9
Higher ambient temperatures, above +40°C (104°F) 9
Lower ambient temperature – Freeze risk 9
Temperatures 9
High pressure cleaning 10
Fire fighting 10
Battery handling 10
Jump starting (24V) 11
Technical specifications 13
Vibrations – Operator station 13
Noise level 13
Dimensions, side view 14
Dimensions, top view 15
Weights and volumes 16
Working capacity 16
General 17
The machine 1
Tightening torque 18
Machine description 25
Identification 25
Machine plate 25
Product identification number on the frame 25
Explanation of 17PIN serial number 25
Engine plate 26
Decals 27
Positioning of labels, right-hand side 27
Positioning of labels, left-hand side 28
Safety decals 29
Info decals 31
Instruments/Controls 32
Control panel and controls 32
Functional description of control panel 32
Ergonomic panel and controls 36
Functional description, ergonomic panel 37
Display 38
Function description, Display 39
Description of Dialog boxes 39
Description of error codes, dialog boxes 46
Electrical system 53
Main fuses 54
Machine description 21
Frame and assembly 21
Operator’s control station 21
Controls at operator’s control station 21
Engine 21
Milling assembly 22
Milling depth adjustment 22
Traction unit, steering system, travel drive 23
Water system 23
Hydraulic system 24
Electrical system 24
2017-08-01 4812273398pdf
Safety sensors – scraper 56
Working lights 57
Rotating beacon (Option) 57
Vandalism protection 58
Fuses, machine 55
Relays, machine 56
Functional description 56
Hydraulic front plate – Milling housing (Option) 58
Rubber protection – Milling housing, Standard machine 59
Bits – Tool holder 59
Typical wear marks on tool holder 60
Typical wear marks on bits 60
Bits – Checking – Fitting/Removing 61
Tool holder – Checking/Replacing 62
Roof (option) 63
Raise/lower the roof manually 64
Emptying/Filling water tank 65
Cleaning (Option) 66
Locking device, scraper 67
Operation 69
Before starting 69
Operator’s seat – Adjustment 63
Control unit, ergonomic panel – Adjustment 70
Unlock the vandalism protection 70
View 71
Roof adjustment (option) 72
Master switch – Switching on 72
Starting 73
Starting the engine 73
Driving 74
Positioning 74
Driving the machine 74
Swivel chassis leg, standard 76
Swivel chassis leg, hydraulic (Option) 77
Pointer 78
Driving on difficult surfaces 76
Drive wheels 76
Milling/Levelling 79
Milling depth indicator, adjustment 79
Milling preparations 80
Milling without automatic levelling 81
Milling with automatic levelling (option) 81
Milling instructions 82
Milling position 82
Resetting milling depth 82
Surface milling 83
Milling at edge of roadway or at shoulders 83
Milling at curb edge with folded out chassis leg 84
Milling at curb edge with folded in chassis leg 84
Stop milling 85
Manometer, scraper release pressure 86
Braking 86
Service brake 86
Parking brake 86
Secondary brake 86
Emergency stop 87
Master switch 87
Parking 88
Parking/Switching off 88
Cleaning the machine 88
Uncouple of conveyor – rigid 89
Uncoupling of conveyor – foldable 90
Long-term parking 93
Battery 93
Miscellaneous 95
Lifting 95
Lifting the planer 95
Towing the planer 96
Towing/Recovery 96
Releasing the brakes and pump 97
Transport 98
Machine prepared for transport 98
Operating instructions – Summary 101
Preventive maintenance 103
Acceptance and delivery inspection103
Warranty 103
Maintenance – Lubricants and symbols 105
Maintenance – Maintenance schedule 107
Service and maintenance points 107
General 108
After the FIRST 10 hours of operation 108
Every 10 hours of operation (Daily) 109
The FIRST 50 hours 109
Every 50 hours of operation (Weekly) 110
After the FIRST 100 hours of operation 110
After the FIRST 250 hours of operation 110
Every 250 hours of operation (Monthly) 111
Every 500 hours of operation (Every three months) 111
Engine 93
Watering system 93
Hoods, tarpaulin 93
Fuel tank 94
Hydraulic reservoir 94
Lifting the conveyor 96
Check the high-pressure hydraulic filter 115
Check return filter – suction side 115
Water tank – filling 116
Sprinkler system/nozzles
Checking/Cleaning 117
Water filter – Checking/Replacing 117
Sprinkler system – Draining 118
Check of belt tension – belt rollers, conveyor belt 119
Milling drum – Drive belt – replacement 120
Diesel engine – Checking the drive belt 121
Brake function/Emergency stop – Check 122
Check Hydraulic front plate – Milling housing 123
Side shields – Check 124
Side plates, right-hand side – Replace 125
Side plate, left-hand side – Replace 126
Brush – Replacement 126
Water separator, fuel prefilter – Draining 127
Clean cooler 127
Maintenance – 50h 129
Chassis leg, right side 129
Conveyor – swivel bracket 130
Conveyor – reversing 130
Front axle guide – lubrication points 131
Conveyor – drive 131
Check of scraper tool, milling housing 132
Check scraper plates 132
Check of funnel rubber – sealing rubber, side guides 133
Hydraulic reservoir – Check fluid level 114
Fuel tank – Filling 114
Maintenance, 10h 113
Diesel engine Check oil level 113
Every 1000 hours of operation (Every six months) 112
Every 2000 hours of operation (Yearly) 112
Battery
Checking the electrolyte level 135
Coolant level – Check 136
Pump drive – Check of belt 136
Milling drum, Planetary gear – Check of oil level 137
Angular gearbox – Checking the oil level 137
Chassis leg, drive wheel Planetary gear – Check oil level 138
Maintenance – 500h 139
Diesel engine – Oil change – Filter replacement 140
Fuel filter – Replacement 141
Fuel filter – Bleeding the filter 141
Water separator, fuel prefilter – Replacement 142
Hydraulic reservoir cap – Check 142
Hydraulic hoses
Check 143
Clutch friction disc – check 143
Water tank – Emptying / Cleaning 143
Maintenance – 1000h 145
Clutch bearing 145
Tightening torque bolted joints – Milling housing 146
Angle input box – Oil change 146
Slide plates, chassis leg – check 147
Adjust the clearance 147
Maintenance – 2000h 149
Chassis leg, drive wheel – Planetary gear, oil draining 149
Diesel engine – Replacing the drive belt 150
Return oil filter suction side
Replacement 150
High-pressure hydraulic filter – Replacement 151
Check rubber protection – Milling housing 133
Air cleaner – emptying 134
Maintenance – 250h 135
Milling drum – Planetary gear, oil draining 152
Fuel tank – Drainage 153
Pump drive – Check – replacement of belt 154
Pump drive – adjusting the belt tension 155
Coupling – Check – replacement of belt 156
Coupling gear box- adjusting the belt tension 157
Airfilter – Change mainfilter 158
Air cleaner- Cleaning 158
PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
• Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted

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