DYNAPAC Compact Planer PL1000F (IIIAT3) PL1000F (IVT4f) Operating & Maintenance Instructions Manual PDF DOWNLOAD

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DYNAPAC Compact Planer PL1000F (IIIAT3) PL1000F (IVT4f) Operating & Maintenance Instructions Manual PDF DOWNLOAD

FILE DETAILS:

DYNAPAC Compact Planer PL1000F (IIIAT3) PL1000F (IVT4f) Operating & Maintenance Instructions Manual PDF DOWNLOAD

Language : English
Pages :221
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

DYNAPAC Compact Planer PL1000F (IIIAT3) PL1000F (IVT4f) Operating & Maintenance Instructions Manual PDF DOWNLOAD

Instruction 1
Warning symbols 1
Intended use 1
General 1
The machine 2
Technical modifications, attachments and conversations 3
Safety – General instructions 5
Safety – when operating 7
Risk zones on the machine 7
Slopes (Tip over risk) 8
Safety (Optional) 9
Conveyor 9
Hydraulic chassis leg 10
Roof (option) 10
Special instructions 11
Special instructions11
Standard lubricants and other recommended oil and fluids11
High ambient temperatures, above +40°C (104°F)11
Lower ambient temperature – Freeze risk11
Temperatures11
High pressure cleaning 12
Fire fighting 12
Battery handling12
Jumping starting (24V) 14
Technical specifications15
Vibrations – Operator station15
Noise level 15
Dimensions, side view16
Contents2
Dimensions, top view 17
Weights and volumes 18
Working capacity18
General 19
Tightening torques 20
Machine description21
Descriptions of assemblies and functions21
Machine description 23
Identification26
Machine plate26
Explanation of 17PIN serial number 26
Engine plate27
Decals28
Positioning of labels28
Info decals 32
Instruments/Controls33
Main console33
Ergo control box 37
Remote control box40
Screen structure for setting and display options41
Description of error codes, dialog boxes 54
Electrical system75
Main fuses 75
Fuses, machine76
Fuses boxes 76
Relay, machine77
Functional description78
Scraper lock – B2 78
Milling safety – B378
Working lights79
Contents3
Rotating beacon (Option) 79
Panel protection80
Hydraulic front plate – Milling housing80
Bits – Tool holder81
Typical wear marks on tool holder 82
Typical wear marks on bits82
Dismantling the bits 83
Mounting the bits 83
Removing the quick-charge tops (model1) 83
Removing the quick-charge tops (model2) 84
Mounting the quick-charge tops (model1) 84
Mounting the quick-charge tops (model2) 84
Replacing the bit box 85
Replacing the holder box86
Roof (option)87
Raise/Lower the roof manually 88
Emptying/Filling water tank 89
Cleaning (Option) 90
Locking device, scraper 91
Operation 93
Before starting 93
Checks before starting 93
Operator’s seat – Adjustment93
Unlock the panel and ergo control box protection94
Checking the working hours94
View95
Master switch – switching on95
Roof adjustment (Option) 95
Instrument and lamp checks95
Starting 96
Contents4
Starting the engine96
Driving 97
Positioning 97
Driving the machine 97
Driving on the difficult surfaces99
Swivel chassis leg, hydraulic99
Pointer100
Milling (not auto)/Leveling 101
Adjust 101
Milling preparation 102
Milling automatic leveling103
Milling with automatic leveling (Option) 103
Milling instructions 104
Milling position 104
Resetting milling depth 104
Surface milling105
Milling at edge of roadway or at shoulder105
Milling at curb with folded out chassis leg 106
Milling at curb with folded in chassis leg 106
Stop milling107
Manometer, scraper release pressure 108
Braking108
Normal braking 108
Secondary brake108
Emergency braking109
Master switch 109
Parking 110
Parking/Switching off 110
Cleaning the machine110
Folding/unfolding conveyor 111
Contents5
Long-term parking 113
Long-term parking113
Battery 113
Engine 113
Watering system 113
Hoods, tarpaulin113
Fuel tank 114
Hydraulic reservoir 114
Miscellaneous115
Lifting 115
Lifting the planer 115
Towing the planer116
Towing/Recovery116
Release the brakes and pumps 117
Transport118
Machine prepared for transport118
Load carrier119
Operating instructions – Summary 120
Preventive maintenance123
Maintenance – Lubricants and symbols125
Maintenance – Lubricants and symbols 125
Fluid volumes125
Maintenance – Maintenance schedule127
Maintenance – Maintenance schedule 127
Service and maintenance points 127
General 128
Every 10 hours of operation (Daily) 129
Every 50 hours of operation (Weekly)130
After the FIRST 100 hours of operation 130
After the FIRST 250 hours of operation 130
Contents6
Every 250 hours of operation (Monthly)131
Every 500 hours of operation (Every three months) 131
Every 1000 hours of operation (Every six months)132
Every 2000 hours of operation (Yearly)132
Maintenance – 10h 133
Diesel engine – Check oil level133
Hydraulic reservoir – Check fluid level 134
Fuel tank – Filling 134
Check the high pressure hydraulic filter135
Check return filter – suction side 135
Water tank – Filling136
Sprinkler system/nozzle – Checking/Cleaning 137
Water filter – Checking/Replacing 137
Sprinkler system – Draining138
Check of belt tension – belt rollers, conveyor belt 139
Milling drum – Drive belt – Replace 140
Diesel engine – Checking the drive belt141
Brake function/Emergency stop – Check142
Check hydraulic front plate – Milling housing143
Side shield – Check 144
Scraper plate, milling housing – Check 144
Water separator, fuel prefilter – Draining145
Clean cooler 145
Retaining ropes, catch ropes, shackles – Check146
Maintenance – 50h 147
Air filter – Check147
Rubber protection in milling housing – Check148
Front chassis leg – lubrication points 148
Rear right chassis leg – lubrication points 149
Rear left chassis leg – lubrication points 149
Contents7
Conveyor – Drive – lubrication points 150
Conveyor – Driven – lubrication points 150
Primary conveyor – Drive – lubrication points 150
Primary conveyor – Driven – lubrication points 150
Primary conveyor – Drive – lubrication points 150
Discharge conveyor – Folding cylinder – lubrication points 151
Crawler – lubrication points 151
Milling drum – lubrication points 152
Check of funnel rubber – sealing rubber, side guides153
Milling drum, planetary gear – Check of oil level 153
Split gear box – Check oil level 154
Maintenance – 250h 155
Battery 155
Checking the electrolyte level155
Coolant level – Check 156
Air filter – Cleaning157
Maintenance – 500h 159
Diesel engine – Oil change – Filter replacement 160
Fuel filter – Replacement 161
Water separator, fuel prefilter – Replacement 162
Hydraulic reservoir cap – Check 163
Hydraulic hoses – Check 164
Water tank – Emptying/Cleaning 164
Clutch lining – Check165
Maintenance – 1000h 167
Clutch bearing167
Split gear box – Oil change 168
Maintenance – 2000h 169
Chassis leg, drive wheel – Planetary gear, oil draining 169
Diesel engine – Replacing the drive belt170
Contents8
Return oil filter suction side – Replacement 170
High-pressure hydraulic – Replacement171
Hydraulic reservoir – Fluid change172
Milling drum – Planetary gear, change oil172
Fuel tank – Drainage173
Coupling – Check – Replacement of belt 174
Coupling gear box – Adjusting the belt tension 175
Air filter – Replace 176
Disposal177
Appendix 1
Appendix 1: Engine Fault Code 1

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• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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