DYNAPAC Compact Planer PL500 Operation & Maintenance Instructions Manual PDF DOWNLOAD

Description

DYNAPAC Compact Planer PL500 Operation & Maintenance Instructions Manual PDF DOWNLOAD

FILE DETAILS:

DYNAPAC Compact Planer PL500 Operation & Maintenance Instructions Manual PDF DOWNLOAD

Language : English
Pages :158
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

DYNAPAC Compact Planer PL500 Operation & Maintenance Instructions Manual PDF DOWNLOAD

Introduction 1
The machine 1
Intended use 1
Warning symbols 2
General 2
Safety – General instructions 3
Safety – when operating 5
Risk zones on the machine 5
Slopes 6
Safety (Optional) 7
Conveyor (option) 7
Roof (option) 8
Hydraulic chassis leg (option) 8
Special instructions 9
Standard lubricants and other recommended oils and fluids 9
Higher ambient temperatures, above +40°C (104°F) 9
Lower ambient temperature – Freeze risk 9
Temperatures 9
High pressure cleaning 10
Fire fighting 10
Battery handling 10
Jump starting (24V) 11
Technical specifications 13
Vibrations – Operator station 13
Noise level 13
Dimensions, side view 14
Dimensions, top view 15
Weights and volumes 16
Working capacity 17
General 17
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Tightening torque 19
Machine description 21
Identification 27
Product identification number on the frame 27
Machine plate 27
Explanation of 17PIN serial number 28
Decals 29
Positioning of labels, right-hand side 29
Positioning of labels, left-hand side 30
Safety decals 31
Info decals 33
Instruments/Controls 34
Control panel and controls 34
Functional description of control panel 35
Ergonomic panel and controls 38
Functional description, ergonomic panel 39
Display 40
Function description, Display 41
Description of Dialog boxes 41
Description of error codes, dialog boxes 48
Electrical system 50
Main fuses 51
Fuses, machine 52
Relays, machine 53
Functional description 53
Safety sensors – scraper 53
Locking device, scraper 54
Working lights 54
Emptying/Filling water tank 55
Stop valve, freewheel, milling drum 55
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Descriptions of assemblies and functions 21
Machine description 23
Conveyor plate 28
Engine plate (IIIA/T3) 28
Vandalism protection 56
Hydraulic front plate – Milling housing 57
Bits – Tool holder 57
Typical wear marks on tool holder 58
Typical wear marks on bits 58
Bits – Checking – Fitting/Removing 59
Tool holder – Checking/Replacing 60
Rear door – Milling housing (Option) 61
Operation 63
Before starting 63
Master switch – Switching on 63
Operator’s seat – Adjustment 63
Control unit, ergonomic panel – Adjustment 64
Unlock the vandalism protection 64
View 65
Roof adjustment (option) 66
Starting 67
Starting the engine 67
Driving 68
Positioning 68
Driving the machine 68
Driving on difficult surfaces 70
Drive wheels 70
Swivel chassis leg, hydraulic 71
Pointer 71
Milling/Levelling 72
Milling depth indicator, adjustment 72
Indication of milling edge 72
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Instrument and lamp checks 65
Checking the working hours 65
Roof (Option) 62
Raise/lower the roof manually 62
Spirit level 73
Manometer, scraper release pressure 73
Milling preparations 74
Milling without automatic levelling 75
Milling with automatic levelling (option) 75
Stop milling 76
Milling instructions 77
Milling position 77
Resetting milling depth 77
Surface milling 78
Milling at edge of roadway or at shoulders 78
Milling at curb edge with folded out chassis leg 79
Milling at curb edge with folded in chassis leg 79
Breaking 80
Normal braking 80
Parking brake 80
Secondary brake 80
Emergency braking 80
Parking 81
Parking/Switching off 81
Master switch 81
Uncouple of conveyor – rigid 82
Long-term parking 85
Battery 85
Engine 85
Watering system 85
Hoods, tarpaulin 85
Miscellaneous 87
Lifting 87
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Fuel tank 86
Hydraulic reservoir 86
Uncouple of conveyor – foldable 83
Lifting the planer 87
Towing/Recovery 90
Releasing the brakes and pump 90
Towing the planer 91
Transport 92
Machine prepared for transport 92
Operating instructions – Summary 95
Preventive maintenance 97
Acceptance and delivery inspection 97
Warranty 97
Maintenance – Lubricants and symbols 99
Maintenance – Maintenance schedule 101
Service and maintenance points 101
General 102
After the FIRST 10 hours of operation 102
Every 10 hours of operation (Daily) 103
Every 50 hours of operation (Weekly) 104
After the FIRST 100 hours of operation 104
After the FIRST 250 hours of operation 104
Every 250 hours of operation (Monthly) 105
Every 500 hours of operation (Every three months) 105
Every 1000 hours of operation (Every six months) 105
Every 2000 hours of operation (Yearly) 106
Maintenance – 10h 107
Diesel engine Check oil level 107
Hydraulic reservoir – Check fluid level 108
Fuel tank – Filling 108
Check the high-pressure hydraulic filter 109
Water tank – filling 109
Check return filter – suction side 110
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Lifting the conveyor 89
Sprinkler system/nozzles
Checking/Cleaning 110
Water filter – Checking/Replacing 111
Sprinkler system – Draining 112
Check of belt tension – belt rollers, conveyor belt 113
Milling drum – Drive belt – replacement 114
Brake function/Emergency stop – Check 115
Diesel engine – Checking the drive belt 116
Side shields – Check 116
Side plates/Wearing parts, right side – Replace 117
Side shields – Replace wear plates left side 117
Side plates/Wearing parts, left side – Replace 118
Water separator, fuel prefilter – Draining 119
Clean cooler 119
Check Hydraulic front plate – Milling housing 120
Maintenance – 50h 121
Air cleaner – emptying 121
Chassis leg, drive wheel Planetary gear – Check of oil level 122
Drum gearbox – Checking the oil level 122
Lubrication points 123
Chassis leg, right side 124
Guide, two-wheel variant 124
Guide, one-wheel variant 125
Conveyor – reversing (option) 125
Conveyor – drive (option) 126
Conveyor belt – swivel bracket 126
Hydraulic cylinder 127
Check of funnel rubber – sealing rubber, side guides 127
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Check of scraper tool, milling housing 128
Maintenance – 250h 129
Battery
Checking the electrolyte level 129
Coolant level – Check 130
Pump drive – Check of belt 130
Airfilter – Change mainfilter 131
Air cleaner
– Cleaning 132
Slide plates, chassis leg – check 132
Adjust the clearance 132
Maintenance – 500h 133
Diesel engine – Oil change – Filter replacement 133
Fuel filter – Replacement 134
Fuel filter – Bleeding the filter 135
Water separator, fuel prefilter – Replacement 135
Hydraulic reservoir cap – Check 136
Hydraulic hoses
Check 136
Clutch lining – check 137
Water tank – Emptying / Cleaning 138
Maintenance – 1000h 139
Clutch bearing 139
Tightening torque bolted joints – Milling housing 140
Maintenance – 2000h 141
Hydraulic reservoir
Fluid change 141
Pump drive – Check – replacement of belt 142
High-pressure hydraulic filter – Replacement 142
Pump drive – adjusting the belt tension 143
Return oil filter suction side
Replacement 144
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Chassis leg, drive wheel – Planetary gear, oil draining 145
Drum gearbox – Oil change 145
Diesel engine – Replacing the drive belt 146
Release the pump drive 146
Fuel tank – Drainage 147
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PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
• Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted

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