Dynapac D.ONE Multi-purpose compactors Operating Instruction Manual DL00820358 – PDF DOWNLOAD

Description

Dynapac D.ONE Multi-purpose compactors Operating Instruction Manual DL00820358 – PDF DOWNLOAD

FILE DETAILS:

Dynapac D.ONE Multi-purpose compactors Operating Instruction Manual DL00820358 – PDF DOWNLOAD

Language : English
Pages : 190
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Dynapac D.ONE Multi-purpose compactors Operating Instruction Manual DL00820358 – PDF DOWNLOAD

1 Introduction 7
1 1 Foreword 8
1 2 Machine type plate and engine type plate 10
2 Technical data 11
2 1 Noise data 15
3 Concerning your safety 17
3 1 Basic prerequisites 18
3 1 1 General 18
3 1 2 Explanation of signal words used: 18
3 1 3 Personal protective equipment 19
3 1 4 Intended use 20
3 1 5 Improper use 21
3 2 Definition of responsible persons 22
3 2 1 Operating company 22
3 2 2 Expert / qualified person 22
3 2 3 Driver / operator 22
3 3 Basic safety regulations for safe operation 24
3 3 1 Remaining dangers, remaining risks 24
3 3 2 Regular safety inspections 24
3 3 3 Modifications and alterations to the machine 24
3 3 4 Damage, defects, misuse of safety devices 24
3 4 Handling fuels and lubricants 25
3 4 1 Preliminary remarks 25
3 4 2 Safety regulations and environmental protection regulations for handling diesel fuel 26
3 4 3 Safety regulations and environmental protection regulations for handling oil 27
3 4 4 Safety regulations and environmental protection regulations for handling hydraulic oil 28
3 4 5 Safety regulations and environmental protection regulations for handling coolants 29
3 4 6 Safety regulations and environmental protection regulations for handling battery acid 30
3 5 Loading/transporting the machine 31
3 6 Start-up procedure 32
3 6 1 Prior to start-up 32
3 6 2 Starting the engine 32
3 6 3 Starting the engine with jump leads 33
3 7 Operation with radio remote control 34
3 8 Driving the machine; working operation 35
3 8 1 Persons in the danger zone 35
3 8 2 Driving the machine 35
3 8 3 Driving up and down slopes 35
3 8 4 Cross slope 35
3 8 5 Working with vibration 36
3 8 6 Parking the machine 36
3 9 Refuelling 37
3 10 Emergency procedures 38
3 10 1 Actuating the emergency stop switch 38
Table of contents
D O NE 3
3 10 2 Disconnecting the battery 38
3 10 3 Recovering the machine 38
3 11 Maintenance work 39
3 11 1 Preliminary remarks 39
3 11 2 Working on hydraulic lines 39
3 11 3 Working on the engine 39
3 11 4 Maintenance work on electric components and battery 40
3 11 5 Cleaning work 40
3 11 6 After maintenance work 40
3 12 Repair 41
3 13 Signage 42
4 Indicators and control elements 51
4 1 Operating mode toggle switch 52
4 2 Display module 53
4 3 Main battery switch 54
4 4 Remote control 55
4 4 1 Steering lever 55
4 4 2 Vibration pre-selection toggle switch 56
4 4 3 Toggle switch for travel ranges 56
4 4 4 Engine speed toggle switch 56
4 4 5 Travel lever 57
4 4 6 Starter switch 57
4 4 7 Start button 57
4 4 8 Vibration toggle switch 58
4 4 9 Emergency stop switch 58
4 4 10 Button for warning horn 58
4 4 11 Radio operation control light 59
5 Checks prior to start up 61
5 1 Notes on safety 62
5 2 Visual inspections and function tests 63
5 3 Checking the engine oil level 64
5 4 Checking the fuel level; topping up fuel 65
5 5 Checking the hydraulic oil level 66
5 6 Checking the coolant level 67
5 7 Checking the rubber buffers 68
6 Operation 69
6 1 Preliminary remarks 70
6 1 1 BOSS safety system 71
6 1 2 Notes on radio operation 72
6 2 Start-up procedure 74
6 2 1 Preparing the remote control 74
6 2 2 Checking the remote control 75
6 2 3 Checking the BOSS safety system 79
6 2 4 Starting the engine 81
6 3 Travel operation 83
6 3 1 Preliminary remarks and safety notes 83
Table of contents
4 D O NE
6 3 2 Driving the machine 84
6 4 Working with vibration 86
6 4 1 Preliminary remarks and safety notes 86
6 4 2 Vibration in automatic mode 86
6 4 3 Manual vibration 88
6 5 Parking the machine in secured condition 90
6 6 Remote control battery (radio operation) 92
6 6 1 Changing the battery 92
6 6 2 Charging the power pack in the machine 93
6 6 3 Charging the power pack with the external battery charger 94
7 Loading / transporting the machine 95
7 1 Preparation for transport 96
7 2 Loading the machine 97
7 3 Lashing the machine to the transport vehicle 98
7 4 Loading by crane 99
7 5 After transport 100
8 Maintenance 101
8 1 Preliminary remarks and safety notes 102
8 2 Preparations/concluding work 103
8 2 1 Opening the protection hoods 103
8 2 2 Engaging/releasing the articulation lock 103
8 3 Fuels and lubricants 105
8 3 1 Engine oil 105
8 3 2 Fuel 106
8 3 3 Coolant 107
8 3 4 Oil for exciter shaft housing 108
8 3 5 Hydraulic oil 108
8 4 List of fuels and lubricants 109
8 5 Running-in instructions 110
8 5 1 General 110
8 5 2 After 50 operating hours 110
8 5 3 After 250 operating hours 110
8 6 Maintenance Table 111
8 7 Weekly 112
8 7 1 Air filter maintenance 112
8 7 2 Checking and cleaning the water separator 115
8 8 Every 250 operating hours/annually 116
8 8 1 Change engine oil and oil filter cartridge 116
8 8 2 Checking, tensioning the V-belt 117
8 8 3 Replacing the air filter 118
8 8 4 Check the air intake lines 119
8 8 5 Changing the oil in the exciter housing 120
8 8 6 Replacing the fuel filter; bleeding the fuel system 122
8 8 7 Draining the fuel tank sludge 124
8 8 8 Checking radiator hoses and hose clamps 124
8 8 9 Servicing the battery; checking the main battery shutoff 125
Table of contents
D O NE 5
8 9 Every 500 operating hours 127
8 9 1 Replacing the V-belt 127
8 10 Every 1000 operating hours 128
8 10 1 Adjusting the valve clearance 128
8 11 Every 2000 operating hours 131
8 11 1 Changing the hydraulic oil and filter 131
8 11 2 Changing the coolant 133
8 11 3 Replacing hoses 135
8 11 4 Check the injection valves 135
8 12 Every 3000 operating hours 136
8 12 1 Checking the fuel injection pump 136
8 13 As required 137
8 13 1 Checking/adjusting the scrapers 137
8 13 2 Cleaning the radiator module 137
8 13 3 Checking the central screw of the drive hub 139
8 13 4 Measures prior to extended shutdown period 139
9 Setting up / refitting 143
9 1 Drum extension 144
9 1 1 Preliminary remarks and safety notes 144
9 1 2 Removing the drum extension 144
9 1 3 Attaching the drum extension 145
9 2 Teaching the BOSS safety field system 146
10 Troubleshooting 149
10 1 Starting the engine with jump leads 150
10 2 Switching off the machine manually 151
10 3 Decrease in the hydraulic oil level 153
10 4 Fuse assignment 155
10 4 1 Notes on safety 155
10 4 2 Fuse box 155
10 4 3 Main fuse 156
10 5 Engine faults 157
10 6 Remote control faults (cable operation) 159
10 7 Remote control faults (radio operation) 161
10 8 Faults in BOSS safety system 163
10 9 Fault code display 164
10 10 Entering input codes via the display unit 165
11 Disposal

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PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

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