Dynapac DFP10D Forward plate Operating & Maintenance Instruction Manual DL820531 – PDF DOWNLOAD

Description

Dynapac DFP10D Forward plate Operating & Maintenance Instruction Manual DL820531 – PDF DOWNLOAD

FILE DETAILS:

Dynapac DFP10D Forward plate Operating & Maintenance Instruction Manual DL820531 – PDF DOWNLOAD

Language : English
Pages : 98
Downloadable : Yes
File Type : PDF
Size: 8.07 MB

DESCRIPTION:

Dynapac DFP10D Forward plate Operating & Maintenance Instruction Manual DL820531 – PDF DOWNLOAD

S/N 961925231001

Introduction – Foreword:

• These operating and maintenance instructions are part of your machine.
• They provide necessary information to operate your machine safely and properly.
• They also contain information on required operating, maintenance and repair measures.
• Carefully read the operating and maintenance instructions before taking your machine into operation.
• Please observe the safety regulations strictly and follow all instructions to ensure safe operation.
• If you are not yet acquainted with the indicators and control elements on this machine, you should thoroughly read the corresponding chapter Ä Chapter 4 ‘Indicators and control elements’ on page 39.
• The description of the individual operating steps including the notes on safety to be followed can be found in chapter “Operation” Ä Chapter 6 ‘Operation’ on page 51.
• Before every start up, carry out all required visual inspections and  function tests Ä Chapter 5 ‘Checks prior to start up’ on page 43.
• Ensure the compliance with the specified operating, maintenance and repair measures to maintain the functional safety of your machine.
• A description of all necessary maintenance work, maintenance intervals as well as information on fuels and lubricants can be found in the chapter “Maintenance” Ä Chapter 8 ‘Maintenance’ on page 63.
• Do not service or repair your machine by yourself to avoid harming persons or damaging material or environment.
• The machine must only be serviced and repaired by qualified and authorised personnel.
• Contact our customer service to carry out the required maintenance work or necessary repairs.
• In case of operating errors, inadequate maintenance or the use of unapproved fuels and lubricants all warranty claims will become null and void.
• For your own personal safety you should only use original parts from Dynapac.
• For your machine we offer service kits to make maintenance easier.
• In the course of technical development we reserve the right for technical modifications without prior notification.
• These operating and maintenance instructions are also available in other languages.
• Apart from that, you can also order the spare parts catalogue against the serial number of your machine.

TABLE OF CONTENTS:

Dynapac DFP10D Forward plate Operating & Maintenance Instruction Manual DL820531 – PDF DOWNLOAD

1 Introduction 7
1 1 Foreword 8
1 2 Machine type plate and engine type plate 10
2 Technical data 11
2 1 Noise and vibration data 14
2 1 1 Noise data 14
2 1 2 Vibration data 14
3 Concerning your safety 15
3 1 Basic prerequisites 16
3 1 1 General 16
3 1 2 Explanation of signal words used 16
3 1 3 Personal protective equipment 17
3 1 4 Intended use 18
3 1 5 Improper use 19
3 1 6 Estimated service life of the machine 19
3 2 Definition of responsible persons 20
3 2 1 Operating company 20
3 2 2 Expert / qualified person 20
3 2 3 Driver / operator 20
3 3 Basic safety regulations for safe operation 22
3 3 1 Remaining dangers, remaining risks 22
3 3 2 Regular safety inspections 22
3 3 3 Modifications and alterations to the machine 22
3 3 4 Damage, defects, misuse of safety devices 22
3 4 Handling fuels and lubricants 23
3 4 1 Preliminary remarks 23
3 4 2 Safety regulations and environmental protection regulations for handling diesel fuel 24
3 4 3 Safety regulations and environmental protection regulations for handling oil 25
3 5 Loading/transporting the machine 26
3 6 Start-up procedure 27
3 6 1 Prior to starting up 27
3 6 2 Starting the engine 27
3 7 Operation 28
3 7 1 Persons in the danger area 28
3 7 2 Operation 28
3 7 3 Parking the machine 28
3 8 Refuelling 29
3 9 Maintenance work 30
3 9 1 Preliminary remarks 30
3 9 2 Working on the engine 30
3 9 3 Cleaning work 30
3 9 4 Measures for longer shut-down periods 30
3 9 5 After maintenance work 30
3 10 Repair 31
Table of contents
DFP 10D 3
3 11 Signage 32
3 12 Safety Components 37
4 Indicators and control elements 39
4 1 Engine 40
4 1 1 Throttle lever 40
4 1 2 Shut-off device 40
4 1 3 Recoil starter 40
4 2 Water spraying system 41
4 2 1 Shut-off valve 41
4 3 Transport wheels 42
5 Checks prior to start up 43
5 1 Notes on safety 44
5 2 Visual inspections and function tests 45
5 3 Daily maintenance 46
5 3 1 Checking the engine oil level 46
5 3 2 Checking the fuel level; topping up fuel 47
5 3 3 Checking the rubber buffers 48
5 3 4 Checking the screw connections on the diesel engine 48
5 3 5 Checking the water level, topping up 49
6 Operation 51
6 1 Starting the engine 52
6 2 Work mode 54
6 3 Switching the water spraying system on/off 56
6 4 Parking the machine in secured condition 57
7 Loading / transporting the machine 59
7 1 Loading the machine 60
7 2 Lashing the machine to the transport vehicle 61
7 3 Transport wheels 62
8 Maintenance 63
8 1 Preliminary remarks and safety notes 64
8 2 Fuels and lubricants 65
8 2 1 Engine oil 65
8 2 2 Fuel 65
8 2 3 Oil for exciter shaft housing 66
8 3 List of fuels and lubricants 67
8 4 Running-in instructions 68
8 4 1 General 68
8 4 2 After 25 operating hours 68
8 5 Maintenance Table 69
8 6 Weekly 70
8 6 1 Checking, cleaning the air filter 70
8 6 2 Checking and cleaning the water separator 72
8 7 Annually 73
8 7 1 Changing the engine oil and cleaning the oil filter 73
8 7 2 Checking, adjusting the valve clearance 75
Table of contents
4 DFP 10D
8 7 3 Replacing the V-belt 77
8 7 4 Replacing the air filter 80
8 7 5 Replacing the fuel filter 80
8 7 6 Replacing the starter rope 81
8 7 7 Changing the oil in the exciter housing 83
8 8 As required 85
8 8 1 Cleaning the cooling fins and the cooling air intake openings 85
8 8 2 Cleaning the machine 85
8 8 3 Cleaning the water spraying system 86
8 8 4 Checking the oil level in the exciter housing 86
8 8 5 Measures prior to extended shut-down period 87
9 Setting up / refitting 89
9 1 Mounting the guide handle 90
10 Troubleshooting 91
10 1 Preliminary remarks 92
10 2 Engine malfunctions 93
11 Disposal 95
11 1 Final shut-down of machine 96

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