Dynapac DRP45DX Reversible plate Operating & Maintenance Instruction Manual DL820706 – PDF DOWNLOAD

Description

Dynapac DRP45DX Reversible plate Operating & Maintenance Instruction Manual DL820706 – PDF DOWNLOAD

FILE DETAILS:

Dynapac DRP45DX Reversible plate Operating & Maintenance Instruction Manual DL820706 – PDF DOWNLOAD

Language : English
Pages : 118
Downloadable : Yes
File Type : PDF
Size: 8.66 MB

DESCRIPTION:

Dynapac DRP45DX Reversible plate Operating & Maintenance Instruction Manual DL820706 – PDF DOWNLOAD

S/N 101925451001>

Introduction – Foreword:

• These operating and maintenance instructions are part of your machine.
• They provide necessary information to operate your machine safely and properly.
• They also contain information on required operating, maintenance and repair measures.
• Carefully read the operating and maintenance instructions before taking your machine into operation.
• Please observe the safety regulations strictly and follow all instructions to ensure safe operation.
• If you are not yet acquainted with the indicators and control elements on this machine, you should thoroughly read the corresponding chapter Ä Chapter 4 ‘Indicators and control elements’ on page 41.
• The description of the individual operating steps including the notes on safety to be followed can be found in chapter “Operation” Ä Chapter 6 ‘Operation’ on page 53.
• Before every start up, carry out all required visual inspections and  function tests Ä Chapter 5 ‘Checks prior to start up’ on page 47.
• Ensure the compliance with the specified operating, maintenance and repair measures to maintain the functional safety of your machine.
• A description of all necessary maintenance work, maintenance intervals as well as information on fuels and lubricants can be found in the chapter “Maintenance” Ä Chapter 8 ‘Maintenance’ on page 65.
• Do not service or repair your machine by yourself to avoid harming persons or damaging material or environment.
• The machine must only be serviced and repaired by qualified and authorised personnel.
• Contact our customer service to carry out the required maintenance work or necessary repairs.
• In case of operating errors, inadequate maintenance or the use of unapproved fuels and lubricants all warranty claims will become null and void.
• For your own personal safety you should only use original parts from Dynapac.
• For your machine we offer service kits to make maintenance easier.
• In the course of technical development we reserve the right for technical modifications without prior notification.
• These operating and maintenance instructions are also available in other languages.
• Apart from that, you can also order the spare parts catalogue against the serial number of your machine.

TABLE OF CONTENTS:

Dynapac DRP45DX Reversible plate Operating & Maintenance Instruction Manual DL820706 – PDF DOWNLOAD

1 Introduction 7
1 1 Foreword 8
1 2 Machine type plate and engine type plate 10
2 Technical data 11
2 1 Noise and vibration data 13
2 1 1 Noise data 14
2 1 2 Vibration data 14
3 Concerning your safety 15
3 1 Basic prerequisites 16
3 1 1 General 16
3 1 2 Explanation of signal words used 16
3 1 3 Personal protective equipment 17
3 1 4 Intended use 18
3 1 5 Improper use 18
3 1 6 Estimated service life of the machine 19
3 2 Definition of responsible persons 20
3 2 1 Operating company 20
3 2 2 Expert / qualified person 20
3 2 3 Driver / operator 20
3 3 Basic safety regulations for safe operation 22
3 3 1 Remaining dangers, remaining risks 22
3 3 2 Regular safety inspections 22
3 3 3 Modifications and alterations to the machine 22
3 3 4 Damage, defects, misuse of safety devices 22
3 4 Handling fuels and lubricants 23
3 4 1 Preliminary remarks 23
3 4 2 Safety regulations and environmental protection regulations for handling diesel fuel 24
3 4 3 Safety regulations and environmental protection regulations for handling oil 25
3 4 4 Safety regulations and environmental protection regulations for handling hydraulic oil 26
3 4 5 Safety regulations and environmental protection regulations for handling battery acid 27
3 4 6 Safety regulations and environmental protection regulations when handling lubrication
grease 28
3 5 Loading/transporting the machine 29
3 6 Start-up procedure 30
3 6 1 Prior to starting up 30
3 6 2 Starting the engine 30
3 7 Work mode 31
3 7 1 Persons in the danger area 31
3 7 2 Operation 31
3 7 3 Parking the machine 31
3 8 Refuelling 32
3 9 Maintenance work 33
3 9 1 Preliminary remarks 33
3 9 2 Working on the engine 33
Table of contents
DRP4 5DX 3
3 9 3 Maintenance work on electric components and battery 33
3 9 4 Cleaning work 33
3 9 5 Measures for longer shut-down periods 34
3 9 6 After maintenance work 34
3 10 Repair 35
3 11 Signage 36
3 12 Safety Components 40
4 Indicators and control elements 41
4 1 Machine 42
4 1 1 Dynapac Compaction Indicator (DCI) display 42
4 1 2 Recoil starter 43
4 1 3 Starter switch 43
4 1 4 Warning buzzer for engine oil pressure 44
4 1 5 Operating hour meter 44
4 1 6 Shut-off device 44
4 2 Steering rod 45
4 2 1 Height adjustment 45
4 2 2 Locking pawl lever 46
4 2 3 Throttle lever 46
4 2 4 Handle 46
5 Checks prior to start up 47
5 1 Notes on safety 48
5 2 Visual inspections and function tests 49
5 3 Daily maintenance 50
5 3 1 Checking the engine oil level 50
5 3 2 Checking the fuel level; topping up fuel 51
5 3 3 Checking the rubber buffers 52
6 Operation 53
6 1 Folding down and adjusting the steering rod 54
6 2 Starting the engine 55
6 3 Work mode 57
6 4 Parking the machine in secured condition 59
6 5 Dynapac Compaction Indicator (DCI) 60
7 Loading/transporting the machine 61
7 1 Loading the machine 62
7 2 Lashing the machine to the transport vehicle 63
8 Maintenance 65
8 1 Preliminary remarks and safety notes 66
8 2 Preparations/concluding work 67
8 2 1 Opening/closing the protection hood 67
8 3 Fuels and lubricants 69
8 3 1 Engine oil 69
8 3 2 Fuel 69
8 3 3 Oil for exciter shaft housing 70
8 3 4 Hydraulic oil 70
Table of contents
4 DRP4 5DX
8 4 List of fuels and lubricants 72
8 5 Running-in instructions 73
8 5 1 General 73
8 5 2 After 25 operating hours 73
8 6 Maintenance Table 74
8 7 Weekly 75
8 7 1 Checking, cleaning the air filter 75
8 7 2 Checking and cleaning the water separator 77
8 8 Semi-annually 78
8 8 1 Battery service 78
8 9 Annually / every 250 operating hours 79
8 9 1 Replacing the V-belt 79
8 9 2 Checking, adjusting the valve clearance 82
8 9 3 Changing the engine oil and cleaning the oil filter 84
8 9 4 Replacing the fuel filter 87
8 9 5 Replacing the air filter 87
8 9 6 Changing the oil in the exciter housing 88
8 9 7 Checking the hydraulic oil level 90
8 9 8 Replacing the starter rope 92
8 9 9 Lubricating the machine 94
8 10 Every 2 years/every 500 operating hours 95
8 10 1 Changing the hydraulic oil 95
8 11 As required 97
8 11 1 Cleaning the machine 97
8 11 2 Cleaning the cooling fins and the cooling air intake openings 97
8 11 3 Servicing the V-belt 98
8 11 4 Checking the oil level in the exciter housing 99
8 11 5 Measures prior to extended shut-down period 99
9 Troubleshooting 103
9 1 Preliminary remarks 104
9 2 Starting the engine with the recoil starter 105
9 3 Starting the engine with jump leads 107
9 4 Fuse assignment 108
9 5 Malfunctions during operation 109
9 6 Shutting down the engine with the shut-off device 110
9 7 Engine malfunctions 111
9 8 DCI faults 113
10 Disposal 115
10 1 Final shut-down of machine 116

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• This is the SAME MANUAL used by the dealerships to diagnose your vehicle
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