Dynapac DTR75D Walk behind twin drum roller Operation & Maintenance Instruction Manual DL820751 – PDF DOWNLOAD

Description

Dynapac DTR75D Walk behind twin drum roller Operation & Maintenance Instruction Manual DL820751 – PDF DOWNLOAD

FILE DETAILS:

Dynapac DTR75D Walk behind twin drum roller Operation & Maintenance Instruction Manual DL820751 – PDF DOWNLOAD

Language : English
Pages : 156
Downloadable : Yes
File Type : PDF
Size: 16 MB

TABLE OF CONTENTS:

Dynapac DTR75D Walk behind twin drum roller Operation & Maintenance Instruction Manual DL820751 – PDF DOWNLOAD

S/N 961925541001

1 Introduction 9
1 1 Foreword 10
1 2 Machine type plate and engine type plate 12
2 Technical data 13
2 1 Noise and vibration data 16
2 1 1 Noise data 16
2 1 2 Vibration data 17
3 Concerning your safety 19
3 1 Basic prerequisites 20
3 1 1 General 20
3 1 2 Explanation of signal words used 21
3 1 3 Personal protective equipment 22
3 1 4 Intended use 23
3 1 5 Improper use 24
3 1 6 Estimated service life of the machine 24
3 2 Definition of responsible persons 26
3 2 1 Operating company 26
3 2 2 Expert / qualified person 26
3 2 3 Driver / operator 27
3 3 Basic safety regulations for safe operation 28
3 3 1 Remaining dangers, remaining risks 28
3 3 2 Regular safety inspections 28
3 3 3 Modifications and alterations to the machine 28
3 3 4 Damage, defects, misuse of safety devices 29
3 4 Handling fuels and lubricants 30
3 4 1 Preliminary remarks 30
3 4 2 Safety regulations and environmental protection regulations for
handling diesel fuel 31
3 4 3 Safety regulations and environmental protection regulations for
handling oil 33
3 4 4 Safety regulations and environmental protection regulations for
handling hydraulic oil 34
3 4 5 Safety regulations and environmental protection regulations for
handling battery acid 36
Table of contents
DTR 75D 3
3 5 Loading / transporting the machine 38
3 6 Start-up procedure 39
3 6 1 Prior to starting up 39
3 6 2 Starting the engine 39
3 7 Work mode 41
3 7 1 Persons in the danger area 41
3 7 2 Operation 41
3 7 3 Driving up and down slopes 41
3 7 4 Working with vibration 42
3 7 5 Parking the machine 42
3 8 Refuelling 43
3 9 Emergency procedures 44
3 10 Maintenance work 45
3 10 1 Preliminary remarks 45
3 10 2 Working on hydraulic lines 45
3 10 3 Working on the engine 46
3 10 4 Maintenance work on electric components and battery 46
3 10 5 Cleaning work 47
3 10 6 Measures for longer shut-down periods 47
3 10 7 After maintenance work 47
3 11 Repair 48
3 12 Signage 49
4 Indicators and control elements 55
4 1 Machine 56
4 1 1 Water spraying system 56
4 1 2 Operating hour meter 57
4 1 3 Starter switch 57
4 1 4 Warning buzzer for engine oil pressure 58
4 2 Steering rod 59
4 2 1 Steering rod locking bolt 60
4 2 2 Travel lever 60
4 2 3 Throttle lever 60
4 2 4 Reversing protection 61
4 2 5 Cleaning rod 61
4 2 6 Vibration lever 61
Table of contents
4 DTR 75D
4 2 7 Locking pawl lever 62
4 2 8 Height adjustment 62
4 3 Engine 63
4 3 1 Recoil starter 63
5 Checks prior to start up 65
5 1 Notes on safety 66
5 2 Visual inspections and function tests 67
5 3 Daily maintenance 68
5 3 1 Checking the engine oil level 68
5 3 2 Checking the fuel level; topping up fuel 69
5 3 3 Checking the hydraulic oil level 70
5 3 4 Checking the reversing protection 72
5 3 5 Checking the rubber buffers 74
5 3 6 Checking the water level, topping up 75
6 Operation 77
6 1 Folding down and adjusting the steering rod 78
6 2 Starting the engine 80
6 3 Travel mode 84
6 4 Work mode 86
6 4 1 Preliminary remarks and safety notes 86
6 4 2 Working with vibration 87
6 5 Switching the water spraying system on/off 89
6 6 Parking the machine in secured condition 90
6 7 Emergency procedures 92
6 7 1 Disconnecting the battery 92
6 7 2 Deactivating the reversing protection 92
7 Loading / transporting the machine 95
7 1 Loading the machine 96
7 2 Lashing the machine to the transport vehicle 98
7 3 Loading by crane 99
7 4 After transportation 100
8 Maintenance 101
8 1 Preliminary remarks and safety notes 102
8 2 Fuels and lubricants 104
Table of contents
DTR 75D 5
8 2 1 Engine oil 104
8 2 2 Fuel 105
8 2 3 Oil for exciter shaft housing 106
8 2 4 Hydraulic oil 107
8 3 List of fuels and lubricants 109
8 4 Running-in instructions 110
8 4 1 General information 110
8 4 2 After the first 25 operating hours 110
8 5 Maintenance Table 111
8 6 Weekly 113
8 6 1 Checking, cleaning the air filter 113
8 6 2 Checking and cleaning the water separator 115
8 7 Semi-annually 117
8 7 1 Battery service 117
8 8 Annually 119
8 8 1 Changing engine oil and oil filter element 119
8 8 2 Replacing the fuel filter 121
8 8 3 Changing the oil in the exciter housing 123
8 8 4 Replacing the air filter 124
8 8 5 Checking the hydraulic lines 125
8 9 Every 2 years / every 500 operating hours 127
8 9 1 Changing hydraulic oil and hydraulic oil filter 127
8 10 As required 131
8 10 1 Cleaning the water spraying system 131
8 10 2 Cleaning the scrapers 132
8 10 3 Checking/adjusting the scrapers 133
8 10 4 Cleaning the cooling fins and the cooling air intake openings 133
8 10 5 Cleaning the machine 134
8 10 6 Measures if there is a risk of frost 136
8 10 7 Measures prior to extended shut-down period 136
9 Troubleshooting 141
9 1 Preliminary remarks 142
9 2 Starting the engine with jump leads 143
9 3 Starting the engine with the recoil starter 145
9 4 Fuse assignment 149
Table of contents
6 DTR 75D
9 4 1 Fuse box 149
9 4 2 Main fuse 149
9 5 Engine malfunctions 150
10 Disposal 153
10 1 Final shut-down of machine 154

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