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Dynapac F80W Hatz Asphalt Paver Wheeled Operating Manual 4812077835 – PDF DOWNLOAD
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Dynapac F80W Hatz Asphalt Paver Wheeled Operating Manual 4812077835 – PDF DOWNLOAD
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Description
Dynapac F80W Hatz Asphalt Paver Wheeled Operating Manual 4812077835 – PDF DOWNLOAD
FILE DETAILS:
Dynapac F80W Hatz Asphalt Paver Wheeled Operating Manual 4812077835 – PDF DOWNLOAD
Language : English
Pages : 204
Downloadable : Yes
File Type : PDF
Size: 14.5 MB
TABLE OF CONTENTS:
Dynapac F80W Hatz Asphalt Paver Wheeled Operating Manual 4812077835 – PDF DOWNLOAD
Contents 10
1 SPECIFICATION MANUAL 15
1 1Basic data 16
1 2Dimensional drawing of the machine 18
1 3Technical data 20
1 3 1Specification table 20
1 3 2Machine gradeability and lateral static stability 22
1 3 3Optional equipment 24
1 3 3 1Screed vibration units 25
1 3 3 2Mechanical screed extension 26
1 3 3 3Dual wheels 28
1 3 3 4Front wheel scraper 29
1 3 3 5Material hopper extension 30
1 3 3 6Additional lighting 31
1 3 3 7Screed copying system 32
2 OPERATING MANUAL 35
2 1Main safety precautions 36
2 1 1Obligations before putting into operation 36
2 1 2Assurance of safety precautions by the owner 36
2 1 3Requirements for qualified personnel 37
2 1 4Machine operator’s obligations 38
2 1 5Screed operators’ obligations 39
2 1 6Driver’s stand and screed operator stand during machine operation 40
2 1 7Dangerous zone and safe distance 41
2 1 8Machine operation at unclear working areas 44
2 1 9Manual signals 44
2 1 10Safety notices and symbols used on the machine 48
2 1 11Personal protective equipment 52
2 1 12General safety precautions 53
2 1 13Safety precautions during machine operation 53
2 1 14Safety and fire precautions during the use of gas bottles
54
2 1 15Safety precautions for the use of portable fire extinguisher 55
2 1 16Safety and fire precautions during welding on the machine 55
2 1 17Safety precautions for electrical and electronic equipment of the machine 56
2 1 18Prohibited activities 57
2 2Preservation and storage 59
2 2 1Storage places and storage conditions 59
2 2 2Preservation and storage of the machine for 1–2 months 60
2 2 3Preservation and storage of the machine for a period over 2 months 61
2 2 4Removing chemical preservatives and putting the machine into operation 62
2 3Machine disposal 63
2 3 1Machine disposal after its service life 63
2 4Machine description 64
2 4 1Description of main parts of the machine and screed 65
2 4 2Main dashboard 69
2 4 3Display 73
2 4 4 Foot switch 75
2 5Operation of the machine 77
2 5 1Turning ON/OFF the battery disconnecter 77
2 5 2Basic equipment of the machine 78
2 5 3Machine footboard 81
2 5 4Deposition boxes and safety covers on the machine 82
2 5 5Mounting of screed reduction plates 84
2 5 6Beacon 86
2 5 7Driver’s stand 87
2 5 8Starting the engine 88
2 5 9Starting the engine using starting leads from external power supply 89
2 5 10Travel and reversing of the machine 90
2 5 11Stopping the machine and engine 92
2 5 12Machine parking 93
2 5 13Front wheel 94
2 5 14Using and setting the paving direction indicator 95
2 5 15Hopper 96
2 5 16Material outlet 97
2 5 17Conveyor 98
2 5 18Conveyor limit switch 99
2 5 19Augers 100
2 6Operation of the screed 101
2 6 1Lifting and lowering the screed 101
2 6 2Screed lock 102
2 6 3Setting the paving width 104
2 6 4Setting the paving thickness 106
2 6 5Setting the roadway profile 107
2 6 6Setting the end gates 108
2 6 7Screed vibration (optional equipment) 109
2 6 8Screed gas heating 110
2 6 9Loading material to the machine 117
2 6 10Start of paving 118
2 6 11End of paving 119
2 7Machine transport 120
2 7 1Preparation of the machine for transport 120
2 7 2Loading the machine using a ramp 121
2 7 3Loading the machine with a crane 122
2 7 4Machine transport 123
2 7 5Preparation of the machine for operation after transportation 123
2 8Special conditions to use the machine 124
2 8 1Towing the machine 124
2 8 2Climatic conditions 125
2 8 3Operation of the machine in dusty environment 125
3 MAINTENANCE MANUAL 127
3 1Safety and other measures during maintenance of the machine 129
3 1 1Safety precautions during machine maintenance 129
3 1 2Safety and fire precautions during replacement of operating fluids 130
3 1 3Environmental and hygienic principles 131
3 1 3 1Hygienic principles 131
3 1 3 2Environmental principles 131
3 2Specification of operating fluids 132
3 2 1Engine oil 132
3 2 2Fuel 133
3 2 3Hydraulic oil 133
3 2 4Anti-adherent solution 133
3 2 5Liquid gas 134
3 2 6Lubricating grease 134
3 3Table of fluid quantities 135
3 3 1Overview of fluids quantities and overview of symbols specified in maintenance plans 135
3 4Lubrication and maintenance chart 136
3 5Lubrication and service plan 138
3 5 1Maintenance plan 138
3 6Lubrication and maintenance operations 139
Every 10 hours at the beginning of work (daily) 140
3 6 1Fuel level check 140
3 6 2Engine oil check 141
3 6 3Hydraulic oil check in the hydraulic tank 142
3 6 4Driver’s stand cleaning 143
3 6 5Cleaning the hopper, outlets and conveyor 144
3 6 6Auger cleaning 145
3 6 7Test of burner ignition, flame position adjustment and spark plug maintenance 146
3 6 8Gas equipment tightness check 150
3 6 9Brake test 151
3 6 9 1Check of the parking brake 151
3 6 9 2Check of the emergency brake 152
3 6 9 3Check of the service brake 153
3 6 10Check of the tightness of the fuel and hydraulic system 154
Every 10 hours at the end of work (daily) 155
3 6 11Fuel level check 155
3 6 12Cleaning the hopper, outlets and conveyor 156
3 6 13Auger cleaning 157
Every 50 hours 158
3 6 14Cleaning the water separator 158
3 6 15Machine lubrication 159
Every 100 hours of operation 162
3 6 16Fuel system tightness check 162
3 6 17Rear wheel fastening check 163
3 6 18Conveyor chain tensioning 164
Every 250 hours of operation 165
3 6 19Engine oil replacement 165
3 6 20Engine air intake check 166
3 6 21Hydraulic oil cooler cleaning 167
3 6 22Hydraulic circuit tightness check 168
3 6 23Battery check 169
3 6 24Checking the conveyor drive chain tension 171
Every 500 hours of operation, but at least once a year 172
3 6 25Replacement of fuel filters 172
3 6 26Air filter replacement 174
3 6 27Front and rear wheel condition check 175
Every 1000 hours 176
3 6 28Engine oil filter cleaning 176
3 6 29Hydraulic oil and hydraulic oil filter replacement 178
3 6 30Gas line hose replacement 180
Maintenance as required 181
3 6 31Battery replacement 181
3 6 32Charging of the battery 182
3 6 33Screw connections tightness check 183
3 7Troubleshooting 185
3 7 1Troubleshooting 185
3 7 2Troubleshooting engine faults when indicator lamps are lit on the display 185
3 7 3Troubleshooting the hydraulic system 185
3 7 4Troubleshooting the electrical system 186
3 7 5Troubleshooting of screed heating when active error indicator lamp is lit and an error code is shown on the display 186
3 7 6List of error codes displayed on the display 187
3 8Appendices 190
3 8 1Machine wiring diagram 190
3 8 2Machine hydraulic system diagram 196
3 8 2 1Measuring points of the hydraulic circuit 198
3 8 3Screed gas heating system diagram 199
3 8 4Table of spare parts for regular maintenance 200
3 8 5Content of the filter set after 500 hours (4812088753) 200
3 8 6Content of the filter set after 1000 hours (4812088754) 200
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